Skoda Workshop Service and Repair Manuals
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Replacing the right flange shaft seal ring >
< Replacing the flange shaft gasket rings (gearbox assembled)
Octavia Mk2
Power transmission
Manual gearbox 0AJ
Final drive, differential, differential lock / Replacing the flange shaft gasket rings (gearbox assembled)
Replacing the left flange shaft gasket ring
Replacing the left flange shaft gasket ring
Replacing the left flange shaft gasket ring
Special tools and workshop equipment required
t
Extractor -MP3-419/37 (VW 771/37)-
t
Inertia extractor -MP9-501 (VW 771)-
t
Thrust piece -T10160-
t
Catch pan
t
Sealing grease -G 052 128 A1-
Remove left gasket ring.
–
Remove front left wheel and raise vehicle.
–
Remove the noise insulation below the engine/gearbox
→ Body Work; Rep. gr.50
.
–
Remove the front left wheelhouse liner
→ Body Work; Rep. gr.66
.
–
Turn steering to full left lock.
–
Unscrew the drive shaft from the flange shaft.
–
Tie up the drive shaft as far as possible. Avoid damaging the paintwork on the drive shaft during this operation.
–
Position the catch pan under the gearbox.
–
Unscrew the fixing screw for the flange shaft, to this end insert two screws in the flange and using a tyre iron hold the shaft.
–
Remove the flange shaft with pressure spring.
–
Remove gasket ring for flange shaft with inertia extractor -MP9-501 (VW 771)- and extractor - MP3-419/37 (VW 771/37)-.
Install left gasket ring.
–
Drive the new seal ring in up to the stop, do not twist the seal ring.
–
Fill half the space between the sealing lip and dust lip with sealing grease -G 052 128 A1-.
–
Insert the flange shaft.
–
Secure the flange shaft with the conical screw.
–
Bolt drive shaft to flange shaft
→ Chassis; Rep. gr.40
.
–
Install the wheelhouse liner into the left wheelhouse
→ Body Work; Rep. gr.66
.
–
Install wheel
→ Chassis; Rep. gr.44
.
–
Check gear oil level, if necessary fill up to lower edge of filler hole
→ Chapter
.
–
Install the noise insulation below the engine/gearbox
→ Body Work; Rep. gr.50
.
Tightening torques
Component
Nm
Flange shaft on gearbox (conical screw)
→ Chapter
Power transmission
Manual gearbox 0AJ
Final drive, differential, differential lock / Replacing the flange shaft gasket rings (gearbox assembled)
Replacing the left flange shaft gasket ring
Replacing the right flange shaft seal ring >
< Replacing the flange shaft gasket rings (gearbox assembled)