skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Transporting the gearbox > < Removing and installing the gearbox
Removing - Front-wheel-drive
Removing - Front-wheel-drive
–  Remove engine cover → engine; Rep. gr.10.
  Note
t  All cable straps which are detached or cut open when removing, should be fitted on again in the same place when installing.
t  If the battery earth strap is disconnected and connected, carry out additional operations → Electrical System; Rep. gr.27.
–  Disconnect the battery-earth strap with the ignition off → Electrical System; Rep. gr.27.
–  Remove battery and battery tray → Electrical System; Rep. gr.27.
–  Remove air filter → Engine; Rep. gr.24.
For vehicles Octavia II
–  Remove the cooling water tank cover → Body Work; Rep. gr.66.
Continued for all vehicles
   
–  Disconnect the plug connection -1- at the starter and -4- at the reversing light switch.
–  Unscrew cable -2- at the starter and earth strap -3-.
–  Expose cables.
–  Unscrew fixing screw for starter at the top.
  S34-1017
–  Remove circlip -arrow 1- for shift cable from gearbox shift lever -A-.
–  Pull off the shift cable from the stud.
Metal relay lever
–  Remove circlip -arrow 2- for selector cable from relay lever -B-.
–  Pull off the selector cable from the stud.
–  Remove circlip -arrow 3- from the relay lever -B- and remove relay lever.
  Note
Always replace circlips → Electronic Catalogue of Original Parts
  S30-0189
Plastic relay lever
l  Before removal, the cable lock must be separated from the selector cable in order to avoid damage to the selector cable.
–  Pull forward the locking mechanism as far as the stop in -direction of arrow 1-, then lock by turning to the left in -direction of arrow 2-.
–  Remove the relay lever together with the cable lock → Chapter.
Continued for all vehicles
  S34-1116
–  Remove the gearshift lever -A-, for this step unscrew nut -arrow 4-.
  S30-0189
–  Remove cable support from the gearbox -arrows- and tie up laterally together with selector cable and shift cable
–  Remove bracket -B- from the gearbox and pull off from the tube-hose line -A-.
  S30-0190
–  Remove the support -arrows A-.
–  Remove the slave cylinder -arrows B- and lay aside, secure with wire, do not open the line system.
  WARNING
After removing the slave cylinder, do not depress the clutch pedal.
–  Loosen the front left wheel bolts.
–  Remove engine/gearbox connecting screws at the top.
For vehicles Octavia II
  S34-1044
–  Fit supporting device -T 30099-.
For vehicles Superb II
  S34-1082
–  If hose and cable connections are located in the area of the lifting eye of the engine for the supporting device -MP9-200 (10-222A)-, these must now be removed.
–  Tighten the holder -T10346- on the rear of the three location holes for the battery tray.
–  To do so, use a collar screw M6 or one of the fixing screws for the battery tray.
–  Position the supporting device -MP9-200 (10 - 222 A)- behind the pressurized gas strut -A- for the engine bonnet.
–  The feet of the supporting device must be placed as shown in the illustration, behind the screw -arrow 1- and sideways up to the screw -arrow 2- on the edge of the screwed connection for the wing.
–  Connect the holder -T10346- with the supporting device.
–  Hook the second spindle into the front left engine lifting eye.
Continued for all vehicles
–  Take up the weight of the engine/gearbox unit at the spindle.
  S34-1179
–  Unscrew the fixing screws -arrows- from the gearbox mount.
–  Raise vehicle → BookletOctavia II, if necessary → BookletSuperb II.
–  Fit the left front wheel → Chassis; Rep. gr.44.
–  Raise vehicle → Body Work; Rep. gr.50 and front left wheelhouse liner → Body Work; Rep. gr.66.
–  Removing starter → Electrical System; Rep. gr.27.
  N34-1846
–  If applicable remove cap for drive shaft from the engine -arrows-.
  S39-0282
–  Unbolt bracket for exhaust system -arrows-.
–  Remove front exhaust pipe with catalytic converter from exhaust manifold → Engine; Rep. gr.26.
–  Remove drive shafts from flange shafts → Chassis; Rep. gr.40 and tie up as far as possible (do not damage the surface protection).
  S34-0807
–  Unplug connector -1- of oil level/temperature sender (if present).
  S34-0966
–  Remove pendulum support -arrows A, B- and -C-.
  S34-0882
–  Remove small cover plate -A- for flywheel (if present).
  V34-3005
–  Unscrew screws -A- and -B- and remove support -1- for exhaust manifold (if present).
  S34-1023
–  Disconnect the plug connection on the vehicle level sensor (if present).
–  Unscrew nut -2-.
–  Release screw -1- and remove the sender.
–  Fix the assembly carrier before removing → Chassis; Rep. gr.40.
–  Remove the assembly carrier with console without steering gear, left track control arm and coupling rod → Chassis; Rep. gr.40.
–  Insert gearbox mount -3282- into engine/gearbox jack, e.g. -V.A.G 1383 A--V.A.G 1383 A-.
Complete engine/gearbox jack with gearbox mount -3282- and adjusting plate -3282/39- as follows:
–  Position adjusting plate -3282/39- on gearbox mount -3282- (adjusting plate fits in only one position).
–  Align arms of the gearbox mount to match the holes in the adjusting plate.
  S94-0202
–  Screw in the mounting elements-A- and -C- as shown on adjusting plate.
–  Position engine/gearbox jack below vehicle, arrow -B- on adjusting plate points in the direction of travel/vehicle.
  S34-0888
–  Align adjusting plate parallel to the gearbox and lock securing elements of the support at the gearbox.
–  Carefully lower engine with gearbox slightly.
  Note
Observe all lines when lowering the gearbox.
  S34-0851
–  Remove gearbox console -A--arrows-.
–  Remove engine/gearbox connecting screws below.
  S34-0889
–  Press the gearbox out of the sleeves.
–  Slightly press engine forward.
–  Turn the gearbox via the spindles of the gearbox mount -3282- downwards and backwards.
  S34-0890
–  Lower gearbox carefully, while doing so guide the right flange shaft -A- into the area of the flywheel/intermediate plate as shown.
–  Change the gearbox position at the spindles of the gearbox mount -3282- when lowering.
  Note
Observe all lines when lowering the gearbox.
  S34-0891

Transporting the gearbox > < Removing and installing the gearbox