Skoda Workshop Service and Repair Manuals

Front-wheel-drive Special tools and workshop equipment required t  Drift -MP3-403 (VW 295)- t  Adapter -MP3-403/1 (VW 295 A)- t  Pressure washer -MP3-455 (VW 447 H)- t  Pressure washer -MP3-460 (VW 512)- t  Thrust piece -MP3-411 (VW 454)- t  Gearbox mount -MP3-501- t  Assembly device -MP3-434 (3066)- t  Pressure plate -T10148- (gearbox configuration: Gasket ring and bushing as one component). Gearbox configuration: gasket ring and bushing as two components t  Thrust piece -MP3-420 (3124)- Gearbox configuration: gasket ring and bushing as one component t  Multi-purpose tool -MP3-419 (VW 771)-

1 -	Gearbox housing

q	when replacing: set the drive shaft and the differential gear

2 -	Needle bearing

q	for output shaft

q	removing → Fig.

q	fitting and securing → Fig.

3 -	Oil filler plug, 30 Nm

q	without magnet

q	the gear oil level can no longer be checked by unscrewing this plug → Chapter

4 -	Outer ring/tapered-roller bearing

q	for output shaft

q	removing and installing → Chapter

q	when replacing: set the output shaft → Chapter

5 -	Adjusting washer

q	for output shaft

q	Setting overview → Chapter

6 -	Adjusting washer

q	for drive shaft

q	Setting overview → Chapter

7 -	Outer ring/tapered-roller bearing

q	for drive shaft

q	removing and installing → Chapter

q	when replacing: set the drive shaft → Chapter

8 -	Outer ring/tapered-roller bearing

q	for drive shaft

q	removing and installing → Chapter

q	when replacing: set the drive shaft → Chapter

9 -	Needle bushing

q	removing and installing → Chapter

10 -	Fitting sleeve

q	(2 pieces)

11 -	Clutch housing

12 -	Guide bushing

q	with gasket ring for drive shaft and vulcanized O-ring

q	Driving out gasket ring → Fig.

q	Driving in gasket ring → Fig.

q	to replace gasket ring remove guide bushing

q	if O-ring is damaged, replace guide bushing and O-ring together → Electronic Catalogue of Original Parts

13 -

20 Nm

q	self-locking

q	always replace → Electronic Catalogue of Original Parts

14 -	Gasket ring (Octavia ll)

q	replace → Chapter

q	Difference → Chapter

15 -	Bushing (Octavia II)

q	for gasket ring Pos.14

q	removing → Fig.

q	installing → Fig.

16 -	Gasket ring and bushing as one component.

q	replace gasket ring together with bushing in the event of damage → Chapter

q	removing → Chapter

q	installing → Chapter

q	Difference (Octavia ll) → Chapter

17 -	Oil drain plug, 30 Nm

q	without magnet

18 -	Outer ring/tapered-roller bearing

q	for differential gear

q	pressing off and on → Chapter

q	when replacing: Set the differential gear → Chapter

19 -

Magnet

q	is held in position by the separator surface of the housing

20 -	Oil drip pan

q	Install oil drip pan in the gearbox housing

21 -	Outer ring/tapered-roller bearing

q	for differential gear

q	pressing in and pressing out → Chapter

q	when replacing: Set the differential gear → Chapter

22 -	Adjusting washer

q	for differential gear

q	Setting overview → Chapter

23 -	Sealing ring

q	replace → Chapter

Driving out needle bearing

Drive in needle bearing up to stop –  Using a drift secure needle bearing in three points in the gearbox housing with 120° offset.

Driving out the guide bushing

Driving the gasket ring into the guide bushing up to the stop

Levering out the bushing with a screwdriver -arrow-

Inserting the bushing

A -		Screw spindle of assembly device -MP3-434 (3066)- into the threaded part of the differential gear.
B -		Nut M12 with washer

–  By turning the nut -B- insert the bushing over the pressure plate -MP3-420 (3124)- up to the stop.   Note If the gearbox is disassembled press the bushing with pressure plate -MP3-420 (3124)- up to the stop.

Remove bushing and gasket ring A shoulder is located in the inner diameter of the bushing. –  To pull out the gasket ring and the bushing insert multi-purpose tool -MP3-419 (VW 771)- at the shoulder into the bushing. –  Push-in forcefully the multi-purpose tool -MP3-419 (VW 771)- into the bushing when pulling out.

Press in bushing and gasket ring –  Clean point for gasket ring in gearbox.

A -		Screw spindle of assembly device -MP3-434 (3066)- into the threaded part of the differential gear.
B -		Nut M12

–  By turning the nut -B- install the bushing over the pressure plate -T10148- up to the stop.   Note If the gearbox is disassembled press the bushing with pressure plate -T10148- up to the stop.

Install oil drip pan -A- in the gearbox housing –  At the same time insert the oil drip pan into the hole -arrow 1- and the groove -arrow 2-.