Skoda Workshop Service and Repair Manuals

Disassembling and assembling the gearshift forks Special tools and workshop equipment required t  Driver -MP1-304 (10-206)- t  Pressure plate -MP3-407 (VW 402)- t  Pressure spindle -MP3-448 (VW 408 A)- t  Thrust piece -MP3-453 (VW 431)- t  Pressure washer -MP3-455 (VW 447 H)- t  Distance sleeve -MP3-458 (VW 472)- t  Removal tool for inner lining of the door panel -MP8-602/1-

The gearshift fork group (Pos. 1) does not have to be disassembled for the disassembly and assembly of the shift segments, clamping plates and angular ball bearings.

1 -	Gearshift fork group with shift rails

2 -	3rd/4th gear shift segment

q	Identification → Fig.

q	It must still be possible to rotate the shift segment freely once fitted

3 -	Angular ball bearing

q

4 pieces

q	pressing off → Fig.

q	installing → Fig.

4 -

Circlip

q	always replace → Electronic Catalogue of Original Parts

q	removing → Fig.

q	installing → Fig.

5 -	1st/2nd gear shift segment

q	Identification → Fig.

q	It must still be possible to rotate the shift segment freely once the circlip has been fitted

q	Gearshift fork with shift segment

6 -	5th gear shift fork with shift segments

q	Shift segments are connected inseparably with the gearshift fork

q	Identification → Fig.

7 -	Bearing bolt

q	for 5th gear shift fork

Identification of shift segments and 5th gear shift fork with shift segments Dimension -a- 1 -  Shift segments 1st/2nd gear = 10.2 mm 2 -  3rd/4th gear shift segment = 78.6 mm 3 -  5th gear shift fork with shift segments = 79.5 mm

1st/2nd gear shift fork with shift segments Dimension -a- = 75 mm

Removing the circlip –  Secure the shift fork in a vice fitted with protective jaws -B-. –  Lift off the circlip -A- in the direction of the arrow.

Fitting the circlip –  Press the circlip with a handle wrench into the slot of the shift segment.   Note It must still be possible to rotate the shift segment freely once the circlip has been fitted. A - Handle wrench, wrench size 10 B - Protective jaws

Pressing off angular ball bearing   Note Do not bend the shift forks when removing and installing the angular ball bearings. The inner ring must lock with the outer ring.

Insert the angular ball bearing up to the stop into the gearshift fork