Octavia Mk2
| Summary of components - vehicles with front-wheel drive (Octavia II) |
Note| t | Before installing heat the inner ring of the tapered-roller bearing to 100°C. |
| t | Replace both tapered-roller bearings together. |
| t | When replacing the tapered-roller bearings, the differential housing, the gearbox housing or the clutch housing, set the differential gear → Chapter. |
| 1 - | Gearbox housing |
| 2 - | Adjusting washer |
| q | for differential gear |
| q | Determine thickness → Chapter |
| 3 - | Outer ring/tapered-roller bearing |
| q | removing → Fig. |
| q | installing → Fig. |
| 4 - | Inner ring/tapered-roller bearing |
| q | remove → Fig. |
| q | pressing on → Fig. |
| 5 - | Differential gear housing |
| q | with riveted pinion for final drive |
| q | Support -arrow- for the right tapered-roller bearing with insert for right flange shaft approx. 28 mm longer |
| q | Assignment → Electronic Catalogue of Original Parts |
| 6 - | Inner ring/tapered-roller bearing |
| q | remove → Fig. |
| q | Gearbox with right rigid shaft: pressing on → Fig. |
| q | Gearbox with right flange shaft: pressing on → Fig. |
| 7 - | Outer ring/tapered-roller bearing |
| q | removing → Fig. |
| q | installing → Fig. |
| 8 - | Washer |
| q | Fitting position: the shoulder on the inside diameter points towards the gasket ring Pos. 14 |
| q | Assignment → Electronic Catalogue of Original Parts |
| 9 - | Clutch housing |
| 10 - | O-ring |
| q | always replace → Electronic Catalogue of Original Parts |
| 11 - | Cap |
| q | can be removed from the rigid shaft pos. 13 or pressed on by hand |
| 12 - | 33 Nm |
| q | screw into threaded piece Pos. 26 |
| 13 - | Rigid shaft |
| q | on gearboxes as of production date 01.11. 04, replaced with flange shaft |
| 14 - | Sealing ring |
| q | for rigid shaft up to production date 31.10. 04 04 |
| q | replace with installed gearbox → Chapter |
| 15 - | Right flange shaft |
| q | Assignment → Electronic Catalogue of Original Parts as of production date 01.11. 04, it replaces the rigid shaft Pos. 13 |
| 16 - | Cap |
| q | release with screwdriver alternatively from the flange shaft pos. 15 |
| q | push on by hand up to the stop |
| q | must lock with the flange shaft |
| 17 - | Sealing ring |
| q | for flange shaft as of production date 01.11. 04 Pos. 15 |
| q | replace with installed gearbox → Chapter |
| q | Assignment → Electronic Catalogue of Original Parts |
| 18 - | Pressure spring for flange or rigid shaft |
| q | rear flange or rigid shaft fitted |
| 19 - | Thrust washer |
| q | Fitting position: Collar to pressure spring, legs (if present) to conical ring |
| 20 - | Conical ring |
| q | with slots (if present) for thrust washer catch |
| q | Fitting position: Cone towards differential gear housing |
| 21 - | Circlip |
| q | holds the conical ring, stop disc and pressure spring in position when the flange shaft or rigid shaft is removed |
| 22 - | Differential bevel gear, large |
| q | installing → Fig. |
| 23 - | Differential bevel gear shaft |
| q | drive out with drift |
| q | installing → Fig. |
| 24 - | Tensioning sleeve |
| q | to secure the differential bevel gear shaft |
| q | removing and installing → Fig. |
| 25 - | Differential bevel gear small |
| q | installing → Fig. |
| 26 - | Threaded part |
| q | installing → Fig. |
| 27 - | Stop disc compound |
| q | when installing moisten with gearbox oil |
| 28 - | Cap |
| q | release with screwdriver alternatively from the flange shaft pos. 29 |
| q | Fitting position: Recess points away from the threaded holes in the flange shaft |
| q | push on by hand up to the stop |
| q | must lock with the flange shaft |
| 29 - | Flange shaft |
| 30 - | Sealing ring |
| q | for flange shaft |
| q | Assignment → Electronic Catalogue of Original Parts |
| q | replace with installed gearbox → Chapter |
