Octavia Mk2: Power unit
Also for this vehicle: Octavia Mk1.
Steering & suspension
Body & interior
Engine
Transmission
General
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
1.4/55; 59 kW MPI engine132 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions8 pages
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
- Install
Assembly bracket4 pages
Enginecrankshaft group, pistons19 pages
Disassembling and assembling engine8 pages
Removing and installing cylinder block10 pages
- Cylinder block made out of aluminium - summary of components
- Replacing gasket ring for crankshaft -on the belt pulley side-
Replacing the sealing flange for crankshaft - flywheel side7 pages
- Removing sealing flange with rotor
- A - Mounting the sealing flange with rotor on the assembly tool T10134
- B - Mounting the assembly tool T10134 with sealing flange on the crankshaft flange
- C - Pressing the rotor onto the crankshaft flange
- D - Inspecting the fitting position of the rotor on the crankshaft
- E - Pressing down the rotor
- Piston and conrod - Summary of components
Engine cylinder head, valve gear17 pages
Engine lubrication › Lubrication system9 pages
- Lubrication system - Summary of components
- Oil filler inlet with screw cap - Summary of components (for engine identification characters BCA)
- Removing and installing oil filler inlet with screw cap (for engine identification characters BCA)
- Removing and installing oil pan
- Testing oil pressure and oil pressure switchF1
Engine cooling › Cooling system16 pages
Parts of the cooling system fitted to body3 pages
- Coolant regulator - Summary of components
- Coolant pump - Summary of components
Connection diagram for coolant hoses3 pages
- Draining and filling up coolant
- Removing and installing fan shroud for radiator fanV7 and V35
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
- Removing and installing coolant pump
Fuel supply, gas operation21 pages
Fuel Supply14 pages
- Fuel tank with component parts - Summary of components
- Fuel filter with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
- Test fuel pressure regulator and holding pressure
- Venting air from the fuel system
Electronic Engine Power Control (Electronic throttle)4 pages
- Accelerator pedal module - Summary of components
Removing and installing accelerator pedal module2 pages
Activated charcoal container system3 pages
Mixture preparation system, electronic inj.,Gas19 pages
Fuel Injection System12 pages
- Overview of the fitting locations of the injection and ignition system
- Intake manifold - Summary of components (for engine identification characters BCA)
- Intake manifold - Summary of components (for engine identification characters BUD, CGGA)
- Fuel rail with injection valves - Summary of components
- Air filter - Summary of components (for engine identification characters BCA)
- Removing engine cover with air filter (for engine identification characters BCA)
- Air filter - Summary of components (for engine identification characters BUD, CGGA)
- Removing and installing air filter housing (for engine identification characters BUD, CGGA)
- Removing and installing injection valves
- Removing and installing engine speed senderG28
- Clean throttle valve control unitJ338
Testing components5 pages
- Checking the intake manifold preheating (only for engine identification characters BCA)
Checking the tightness and injection rate of the injection valves3 pages
Exhaust system9 pages
Removing and installing parts of the exhaust system7 pages
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine identification characters BC
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine identification characters BU
- Middle and rear silencer - Summary of components
- Replacing middle or rear silencer
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Exhaust gas recirculation system2 pages
Ignition system, glow plug system › Ignition system3 pages
1.6/55; 66; 77 kW TDI CR Engine181 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations and directions7 pages
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
Engine assy,cylinder block,crankcase › Removing and installing engine10 pages
- Removing and installing engine trim panel
- Removing engine
- Securing the engine to the assembly stand
- Installing the engine
- Assembly bracket
- Assembly bracket
Checking and adjusting the assembly bracket3 pages
- Removing and installing engine support
Enginecrankshaft group, pistons28 pages
Removing and installing a V-ribbed belt and a toothed belt15 pages
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system and guide pulley
- Removing and installing V-ribbed belt for vehicles with air conditioning system and tensioning element
- Removing and installing crankshaft-belt pulley
- Removing and installing tensioning element for V-ribbed belt
- Removing and installing bracket for auxiliary units
- Timing belt drive - Summary of components
Removing and installing sealing flange and flywheel7 pages
Engine cylinder head, valve gear18 pages
Engine lubrication › Removing and installing parts of the lubrication system11 pages
- Removing and installing parts of the lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter holder - Summary of components
- Removing and installing the oil filter holder with the engine oil cooler
- Removing and installing engine oil cooler
- Removing and installing oil pressure switchF1
- Oil feed line, oil return-flow line and support for exhaust turbocharger - Summary of components
- Removing and installing oil pan
- Removing and installing oil pump
- Testing oil pressure and oil pressure switch
Engine cooling21 pages
Cooling system6 pages
Coolant pump and coolant regulator7 pages
- The coolant pump and coolant regulator - List of assembly parts
- Coolant pump and 4/2 way valve with coolant regulator - Summary of components
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Removing and installing 4/2 way valve with coolant regulator
- Testing coolant thermostat
Radiator and fan8 pages
Fuel supply, gas operation26 pages
Measures in case of misfuelling7 pages
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
Removing and installing parts of the fuel supply system15 pages
- Fuel tank with component parts - Summary of components
- Fuel tank with component parts - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing fuel gauge sender 2G169
- Removing and installing suction jet pump
- Separating quick couplings
- Removing and installing the fuel tank
- Removing and installing the fuel tank
Accelerator control4 pages
- Accelerator pedal module - Summary of components
Removing and installing accelerator pedal module2 pages
Exhaust turbocharger, G-charger11 pages
Charge-air system - exhaust gas turbocharger6 pages
Charge-air system - radiator, leaktightness5 pages
Fuel preparation system Diesel injection31 pages
Diesel direct injection system - fitting locations, system overview4 pages
Fuel system, engine side18 pages
- Fuel system - Summary of components
- Injection units (piezo injectors) - Summary of components and fitting position of the clamping claw
- Removing and installing the fuel distributor
- Installing the high pressure lines
- Replace fuel pressure regulating valveN276
- Removing and installing fuel pressure senderG247
- Removing and installing the high pressure pump
- Testing the pressure of the high pressure pump
- Testing the return flow quantity on the high pressure pump
- Check the fuel system for tightness
- Check fuel pressure regulating valveN276
- Checking return flow quantity of injection units
- Carry out the vacuum test of the injection units
- Check the pressure holding valve in the fuel return-flow line
Intake manifold, air filter7 pages
- Intake manifold with component parts, vehicles with intake manifold flapV157 - Summary of components
- Intake manifold with component parts, vehicles without intake manifold flapV157 - Summary of components
- Removing and installing intake manifold
- Removing and installing the throttle valve control unitJ338
- Air filter - Summary of components
- Removing and installing air filter
Exhaust system13 pages
Removing and installing parts of the exhaust system9 pages
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Tighten exhaust gas temperature sender 3G495, vehicles with left-hand drive
- Middle and rear part of the exhaust system, vehicles with front-wheel drive - Summary of components
- Middle and rear part of the exhaust system, vehicles with four-wheel drive - Summary of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Ignition system, glow plug system › Glow Plug System2 pages
1,2/63; 77 kW TSI engine153 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions10 pages
- Self-diagnosis
- Regulations concerning safety precautions when working on the fuel system
- Release pressure in the high pressure area of the fuel system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- General instructions for charge air system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase9 pages
Removing and installing engine4 pages
Assembly bracket5 pages
- Unit mounting - summary of components
Checking and adjusting the assembly bracket3 pages
Enginecrankshaft group, pistons25 pages
V-ribbed belt drive7 pages
V-ribbed belt - Summary of components3 pages
- Removing and installing V-ribbed belt
- Removing and installing bracket for top auxiliary units
- Removing and installing bracket for bottom auxiliary units
Sealing flanges and flywheel8 pages
Pistons and conrods4 pages
Engine cylinder head, valve gear21 pages
Cylinder head - part 18 pages
- Summary of components
- Test timing
- Setting the timing
Removing and installing timing chain and drive chain for oil pump4 pages
Cylinder head - part 28 pages
Removing and installing cylinder head cover and camshaft4 pages
- Removing and installing the cylinder head
- Testing the compression
- Testinf the combustion chamber for tightness
Engine lubrication › Lubrication system6 pages
Engine cooling17 pages
Radiator and radiator fan9 pages
Parts of cooling system on the side next to the body - Summary of components3 pages
- Removing and installing fan shroud for radiator fan
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
Fuel supply, gas operation23 pages
Fuel tank and fuel delivery unit16 pages
- Fuel tank version I. - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel tank version I.
- Removing and installing fuel delivery unit version I.
- Removing and installing the sender for fuel gauge displayG
Testing fuel pump9 pages
- Inspecting proper operation and power supply
- Check fuel pressure with pressure gaugeV.A.G 1318
- Check fuel pressure with pressure gaugeVAS 6550
- Checking holding pressure with pressure gaugeV.A.G 1318
- Checking holding pressure with pressure gaugeVAS 6550
- Checking fuel flow rate with pressure gaugeV.A.G 1318
- Checking fuel flow rate with pressure gaugeVAS 6550
- Check power consumption
Electronic Engine Power Control (Electronic throttle)4 pages
- Accelerator pedal module - Summary of components
Removing and installing accelerator pedal module2 pages
Activated charcoal container system3 pages
Exhaust turbocharger, G-charger8 pages
Exhaust gas turbocharger5 pages
Charge air system with exhaust gas turbocharger3 pages
Mixture preparation system, electronic inj.,Gas22 pages
Intake manifold and fuel distributor7 pages
High pressure pump3 pages
Exhaust system › Removing and installing parts of the exhaust system6 pages
Ignition system, glow plug system › Ignition system3 pages
2.0/81; 103; 125 kW TDI CR Engine (2nd generation)195 pages
Technical Data › Technical data5 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations and directions8 pages
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Removing and replacing the fuel hoses in the engine compartment
Engine assy,cylinder block,crankcase › Removing and installing engine9 pages
- Removing and installing engine trim panel
- Removing engine
- Securing the engine to the assembly stand
- Installing the engine
- Assembly bracket
Checking and adjusting the assembly bracket3 pages
Enginecrankshaft group, pistons26 pages
Removing and installing a V-ribbed belt and a toothed belt12 pages
V-ribbed belt drive - Summary of components3 pages
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system
- Removing and installing crankshaft-belt pulley
- Removing and installing tensioning element for V-ribbed belt
- Timing belt drive - Summary of components
Removing and installing sealing flange and two-mass flywheel8 pages
Engine cylinder head, valve gear22 pages
Removing and installing the cylinder head11 pages
Valve gear11 pages
Engine lubrication › Removing and installing parts of the lubrication system12 pages
- Lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter with engine oil cooler - Summary of components
- Removing and installing the oil filter holder with the engine oil cooler
- Removing and installing engine oil cooler
- Removing and installing oil pan
- Removing and installing oil pump
- Removing and installing oil pressure switchF1
Testing oil pressure switchF1 and oil pressure3 pages
Engine cooling20 pages
Coolant pump and 4/2 way valve with coolant regulator5 pages
Radiator and radiator fan8 pages
- Radiator with a radiator fan - Summary of components
- Radiator with two radiator fans - Summary of components
- Removing and installing fan shroud and radiator fan
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
Fuel supply, gas operation32 pages
Measures in case of misfuelling7 pages
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
Removing and installing parts of the fuel supply system21 pages
- Fuel tank with component parts - Summary of components Octavia II with front-wheel drive
- Fuel tank with component parts - Summary of components Superb II, Yeti and vehicles with four-wheel drive Octavia II
Fuel filter - Summary of components3 pages
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit - Octavia II with front-wheel drive
- Removing and installing fuel delivery unit - Superb II, Yeti and vehicles with four-wheel drive Octavia II
- Removing and installing the sender for fuel gauge displayG
- Removing and installing fuel gauge sender 2G169
- Removing and installing suction jet pump
- Separating quick couplings
- Removing and installing fuel tank - Octavia II with front-wheel drive
- Removing and installing fuel tank - Superb II, Yeti and vehicles with four-wheel drive Octavia II
- Removing and installing additional fuel pump or fuel pump 2
Exhaust turbocharger, G-charger12 pages
Charge-air system - exhaust gas turbocharger7 pages
- Exhaust gas turbocharger - Summary of components for engines with identification characters CFFB, CFHA, CFHC, CFHF, CLCA, CLCB,
- Removing and installing exhaust gas turbocharger
- Removing and installing exhaust gas temperature sender 1G235 (temperature sender upstream turbochargerG507)
- Replacing the vacuum setting element for charge pressure control with position senderG581
- Connection diagram for vacuum hoses
- Inspect the vacuum system
Charge-air system - radiator, leaktightness5 pages
Fuel preparation system Diesel injection29 pages
Diesel direct injection system - fitting location, system overview4 pages
Fuel system, engine side16 pages
- High pressure pump - Summary of components
- Removing and installing the high pressure pump
- Check the fuel system for tightness
- Injection units - Summary of components
- Adaptation for injector quantity adjustment (IQA code)
- Always search for injection units in open state
- Checking the injection units in open state
- Removing and installing the injection units
- Installing the high pressure lines
- Removing and installing the fuel distributor
- Removing and installing fuel pressure senderG247
- Check the low pressure fuel system
- Check fuel pressure regulating valveN276
- Replace fuel pressure regulating valveN276
- Testing the pressure of the high pressure pump
Engine control unit3 pages
Removing and installing engine control unit2 pages
Exhaust system18 pages
Removing and installing parts of the exhaust system14 pages
Middle or rear part of the exhaust system - Summary of components3 pages
- Replacing differential pressure senderG505
- Removing and installing pre-exhaust pipe with diesel particle filter
- Removing and installing exhaust pipe
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Ignition system, glow plug system › Glow Plug System2 pages
1,6/72; 75 kW MPI engine150 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions11 pages
- Self-diagnosis
Connecting the diagnostic unit, interrogating and erasing the fault memory of the liquefied petroleum gas system (LPG)3 pages
- Safety measures and rules of cleanliness when working on vehicles with liquefied petroleum gas system (LPG)
- Safety measures and rules of cleanliness when working on the fuel supply (petrol)
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase8 pages
Assembly bracket5 pages
Enginecrankshaft group, pistons21 pages
Removing and installing a V-ribbed belt and a toothed belt8 pages
- V-ribbed belt - Summary of components
- Removing and installing V-ribbed belt
- Timing belt - Summary of components
Removing and installing, tightening the toothed belt3 pages
- Checking semi automatic toothed belt tensioning pulley
Removing and installing sealing flange and flywheel6 pages
Removing and installing crankshaft4 pages
Disassembling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear14 pages
Removing and installing the cylinder head6 pages
Engine lubrication › Removing and installing parts of the lubrication system6 pages
Engine cooling19 pages
Removing and installing parts of the cooling system17 pages
Parts of the cooling system fitted to body3 pages
- Parts of cooling system engine side - Engines with identification characters BGU, BSE, BSF
- Parts of cooling system engine side - Engines with identification characters CCSA, CHGA, CMXA
- Connection diagram for coolant hoses - Engines with identification characters BGU, BSE, BSF
- Connection diagram for coolant hoses - Engines with identification characters CCSA, CHGA, CMXA
- Vehicles with auxiliary heating.
- Draining and filling up coolant
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
- Removing and installing fan shroud and radiator fanV7 and V35
Fuel supply, gas operation31 pages
Removing and installing parts of the fuel supply system (petrol)14 pages
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender G
- Removing and installing the fuel tank
- Fuel filter - Summary of components
- Removing and installing fuel filter
- Venting air from the fuel system
Removing and installing parts of the fuel supply system (LPG)11 pages
- Fuel tank with component parts - Summary of components
- Evaporator with component parts - Summary of components
- Emptying and filling up gas line
- Closing the liquefied petroleum gas reservoir
- Removing and installing the multi-function valve for the fuel tank
- Removing and installing the liquefied petroleum gas reservoir
Activated charcoal container system (petrol)3 pages
Repairing Electronic Engine Power Control (Electronic throttle)3 pages
Removing and installing accelerator pedal module2 pages
Mixture preparation system, electronic inj.,Gas22 pages
Repairing fuel injection11 pages
- Overview of fitting locations
- Intake manifold - Summary of components
- Fuel strip - Summary of components
- Air filter with component parts - Summary of components
- Removing and installing bottom part of intake manifold
- Clean throttle valve control unitJ338
- Completely removing and installing the intake manifold
- Gas distribution line (for LPG vehicles) - Summary of components
- Removing and installing gas distribution line (for LPG vehicles)
- Removing and installing gas inlet valves (for LPG vehicles)
Testing components6 pages
Checking the tightness and injection rate of the injection valves3 pages
- Test fuel pressure regulator and holding pressure
- Test intake manifold changeover
Engine control units5 pages
- Removing and installing engine control unitJ361
Removing and installing liquefied petroleum gas control unit (for LPG vehicles)3 pages
Exhaust system13 pages
Removing and installing parts of the exhaust system8 pages
- Exhaust system for engines with identification characters BGU, BSE, BSF, CCSA, CHGA - Summary of components
- Exhaust system for engines with identification characters CMXA - Summary of components
- Removing and installing pre-exhaust pipe with catalytic converter
- Replacing middle or rear silencer
- Removing and installing exhaust manifold
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Exhaust gas recirculation system2 pages
Ignition system, glow plug system › Repairing ignition2 pages
2.0/103; 125 kW TDI CR Engine (1st generation)181 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations and directions7 pages
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Regulations concerning safety precautions when working on the fuel system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
Engine assy,cylinder block,crankcase › Removing and installing engine10 pages
- Removing and installing top engine cover
- Removing engine
- Securing the engine to the assembly stand
- Installing the engine
- Unit mounting - summary of components
Checking and adjusting the assembly bracket3 pages
- Removing and installing engine support
Enginecrankshaft group, pistons25 pages
Removing and installing a V-ribbed belt and a toothed belt11 pages
- V-ribbed belt drive and bracket for auxiliary units, vehicles with air conditioning system - Summary of components
- Removing and installing V-ribbed belt for vehicles without air conditioning system
- Removing and installing V-ribbed belt for vehicles with air conditioning system
- Removing and installing tensioning element for V-ribbed belt
- Removing and installing crankshaft-belt pulley
- Removing and installing bracket for auxiliary units
- Timing belt drive - Summary of components
Removing and installing sealing flange and flywheel7 pages
Engine cylinder head, valve gear21 pages
Removing and installing the cylinder head10 pages
Repairing Valve Gear11 pages
Engine lubrication › Removing and installing parts of the lubrication system9 pages
- Removing and installing parts of the lubrication system - Summary of components
- Removing and installing oil level and oil temperature senderG266
- Oil filter holder - Summary of components
- Removing and installing oil pan
- Removing and installing oil pump
- Removing and installing oil pressure switchF1
- Removing and installing the oil filter holder with the engine oil cooler
- Testing oil pressure and oil pressure switch
Engine cooling26 pages
Coolant pump and coolant regulator7 pages
- Coolant pump and coolant regulator for vehicles manufactured up to 08.09 - Summary of components
- Coolant pump and 4/2 way valve with coolant regulator for vehicles manufactured as of 08.09 - Summary of components
- Removing and installing coolant pump
- Removing and installing coolant regulator for vehicles manufactured up to 08.09
- Removing and installing 4/2 way valve with coolant regulator for vehicles manufactured as of 08.09
- Testing coolant thermostat
Coolant pipes, coolant temperature sender, coolant pump8 pages
- Coolant pipes, coolant temperature sender, coolant pump - Summary of components
- Replace coolant temperature senderG62
- Replace coolant temperature sender at radiator outletG83
- Remove and install coolant recirculation pump 2V178
- Removing and installing the front coolant pipe
- Remove and install the left coolant pipe
- Removing and installing the right coolant pipe
Radiator and radiator fan7 pages
- Summary of components
- Removing and installing fan shroud for radiator fanV7 and right radiator fanV35
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
Fuel supply, gas operation25 pages
Measures in case of misfuelling7 pages
- Step 1: the engine was not started with incorrect fuel
- Step 2: the engine was started with incorrect fuel
- Step 3: metal swarfs are present in the fuel delivery unit and the fuel tank
- Step 4: metal swarfs are not present in the fuel delivery unit and the fuel tank
- Step 5: metal swarfs are present in the high pressure pump
- Step 6: metal swarfs are not present in the high pressure pump
Removing and installing parts of the fuel supply system14 pages
- Fuel tank with attached parts
- Removing and installing fuel filter
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Separating quick couplings
- Removing and installing the fuel tank
- Removing and installing additional fuel pumpV393
Accelerator control4 pages
- Accelerator pedal module - Summary of components
Removing and installing accelerator pedal module2 pages
Exhaust turbocharger, G-charger16 pages
Charge-air system - exhaust gas turbocharger7 pages
- Exhaust gas turbocharger with component parts - Summary of components
- Removing and installing exhaust gas turbocharger
- Removing and installing exhaust gas temperature sender 1G235 (temperature sender upstream turbochargerG507)
- Connection diagram for vacuum hoses
- Inspect the vacuum system
- Replacing and adjusting the vacuum setting element for exhaust turbocharger
Charge-air system - radiator, leaktightness9 pages
Fuel preparation system Diesel injection25 pages
Diesel direct injection system - fitting location, system overview4 pages
Fuel system, engine side13 pages
- Fuel system - Summary of components
- Adaptation for injector quantity adjustment (IQA code)
- Check fuel pressure regulating valveN276
- Replace fuel pressure regulating valveN276
- Removing and installing fuel pressure senderG247
- Removing and installing the high pressure pump
- Filling/bleeding the high pressure pump and the fuel system
- Check the fuel system for tightness
- Check the pressure holding valve in the fuel return-flow line
Exhaust system13 pages
Removing and installing parts of the exhaust system8 pages
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Replacing the exhaust gas pressure sensor 1G450
- Middle or rear part of the exhaust system - Summary of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
Exhaust gas recirculation system5 pages
Ignition system, glow plug system › Glow Plug System1 page
- Removing and installing glow plugs