Skoda Workshop Service and Repair Manuals

Removing and installing oil pan (Octavia II, Superb II, Yeti) Special tools and workshop equipment required t  Socket insert -T10058- t  Old oil collecting and suction equipment, e.g. -V.A.G 1782- t  Silicone sealant -D 176 404 A2- t  Sealant remover gasket stripper (bearing code GST, bearing article no. R 34402), manufacturer Retech s.r.o. t  Cleaning and degreasing agent, e.g. -D 009 401 04- t  Protective goggles and gloves Removing –  Remove the sound dampening system → Body Work; Rep. gr.50. –  Remove the right wheelhouse liner bottom part → Body Work; Rep. gr.66.

–  Remove right charge air hose.

–  Release screws -arrows-. –  Expose coolant hose -3-. –  Disconnect plug -1- at charge pressure sender -G31- with intake air temperature sender -G42-. –  Slacken the hose clamp -2- and push the charge air pipe to the right.

–  Unscrew screw -arrow- and push the coolant recirculation pump 2 -V178- to the side.

–  Unscrew screw -arrow- on the left charge air pipe. –  Disconnect plug at oil level and oil temperature sender -G266-.

–  Remove noise insulation of oil pan -1-, to do so slacken the fixing parts -arrows-. –  Suction off engine oil -V.A.G 1782- with old oil collecting and suction equipment: t  → BookletOctavia II. t  → BookletSuperb II. t  → BookletYeti.

–  Unscrew the bolts of oil pan/gearbox -arrows-. –  Loosen bolts -1...20- crosswise and release. –  Remove oil pan, if necessary release by applying slight blows with a rubber-headed hammer. Install Installation is performed in the reverse order, pay attention to the following points:   WARNING Wear protective gloves and goggles when working with gasket remover and degreasing agent! –  Remove residual sealant from the sealing surfaces on the cylinder block and on the oil pan with chemical sealant remover. –  Degrease the sealing surfaces. –  Cut off nozzle tube at the front marking (Ø of nozzle approx. 3 mm).

–  Apply silicone sealant bead -D 176 404 A2--arrow- to the clean sealing surface of the oil pan, as shown. l  Thickness of sealant bead: 2…3 mm.   Note t  The sealant bead must not be thicker than 3 mm otherwise excess sealant may get into the oil pan and clogg the strainer in the oil suction pipe. t  Take particular care when applying the sealant bead in the area of the sealing flange on the gearbox side -arrows-. t  The oil pan must be installed within 5 minutes after applying the silicone sealant -D 176 404 A2-.

–  Fit on oil pan immediately and tighten the bolts as follows: –  First of all pre-tighten screws -1…20- crosswise to 5 Nm. –  Tighten the bolts of the oil pan/gearbox -arrows- to a torque of 40 Nm. –  Tighten screws -1...20- crosswise to 13 Nm.   Note t  When installing the oil pan with the engine removed, ensure that the oil pan is flush with the cylinder block at the flywheel side. t  After installing the oil pan, allow the sealant to dry for about 30 minutes. Only then may engine oil be filled in. –  Fill with engine oil and check the oil level: t  → BookletOctavia II. t  → BookletSuperb II. t  → BookletYeti.