Octavia Mk2
Lubrication system - Summary of components |
1 - | Plug for knock sensor 1 -G61- |
2 - | Oil pressure switch -F1-, 25 Nm |
q | Switching pressure 0.03 ... 0.07 MPa (0.3 ... 0.7 bar) |
q | check → Chapter |
q | Cut open gasket ring if leaking and replace |
3 - | 20 Nm |
4 - | Screw cap |
q | for engine identification characters BUD, CGGA |
5 - | Oil filler inlet with screw cap |
q | for engine identification characters BCA |
q | Summary of components → Chapter |
q | removing and installing → Chapter |
6 - | Dipstick |
q | oil level must not exceed max. marking! |
7 - | Filler funnel |
q | Remove for extracting oil |
8 - | Guide tube |
9 - | Main drive toothed belt |
q | before removing mark running direction |
q | check for wear |
q | do not kink |
q | Routing of toothed belt → Chapter |
q | removing and installing, tensioning → Chapter |
10 - | Guide pulley |
q | for main drive toothed belt |
11 - | Oil filter |
q | slacken at hexagon |
q | tighten by hand |
q | pay attention to installation instructions on oil filter |
12 - | Gasket |
q | must be positioned on dowel sleeves |
q | replace |
13 - | Oil pump |
q | must be replaced completely |
q | with pressure relief valve, open for an overpressure of approx. 0.45 MPa (4.5 bar) |
q | when fitting pay attention to the driver on the crankshaft → Item |
q | must be positioned on dowel sleeves |
q | removing and installing → Chapter |
14 - | 12 Nm |
q | replace |
15 - | Sealing ring |
q | replace → Chapter |
16 - | Crankshaft - toothed belt sprocket |
17 - | Gasket |
q | replace |
18 - | 10 Nm |
19 - | Intake manifold |
q | for engine identification characters BUD, CGGA |
q | Clean strainer if dirty |
20 - | Intake manifold |
q | for engine identification characters BCA |
q | Clean strainer if dirty |
21 - | Driver |
q | coat with oil before installing the oil pump |
22 - | Main drive tensioning pulley |
q | check → Chapter |
q | Tensioning toothed belt → Chapter |
23 - | 20 Nm |
24 - | Oil level and oil temperature sender -G266- |
q | replace if damaged |
q | check → Current flow diagrams, Electrical fault finding and Fitting locations |
25 - | Sealing ring |
q | replace |
26 - | Oil pan |
q | clean sealing surface before installing |
q | install with sealant -D 176 404 A2- |
q | removing and installing → Chapter |
27 - | Oil drain plug, 30 Nm |
q | with captive seal |
q | replace |
28 - | Fixing screws, 13 Nm |
q | replace |
q | slacken and tighten only the bolts at the flywheel side with socket insert, e. g. -T10058- |
29 - | 45 Nm |
30 - | Sealing ring |
q | replace |
31 - | Oil separator |
q | for engine identification characters BCA |
q | for engine identification characters BUD up to 03/2009 |
q | with electric heated vacuum regulating valve (PCV valve) |
q | Resistance of heating element at 25 °C: 2.5 - 5.9 Ω |
32 - | Coolant hose |
q | for engine identification characters CGGA |
q | for engine identification characters BUD as of 04/2009 |
q | from coolant pipe → Chapter; Pos. 9 |
33 - | Pipe |
q | on engine with identification characters BCA to intake manifold |
q | on engines with identification characters BUD, CGGA for crankcase ventilation preheating → Chapter; Pos. 15 |
34 - | O-ring |
q | replace if damaged |
35 - | Oil separator |
q | for engine identification characters CGGA |
q | for engine identification characters BUD as of 04/2009 |
q | with coolant heated vacuum regulating valve (PCV valve) |
36 - | Coolant hose |
q | for engine identification characters CGGA |
q | for engine identification characters BUD as of 04/2009 |
q | from bottom of coolant expansion reservoir connection |