Octavia Mk2
Summary of components |
1 - | 100 Nm |
q | to release and tighten use the counterholder -T30004 (3415)- |
2 - | Camshaft sprocket |
q | for removal and installation, remove toothed belt → Chapter |
q | Installation position fixed by woodruff key → Item |
3 - | Sealing ring |
q | replace → Chapter |
4 - | Woodruff key |
q | check tightness |
5 - | 23 Nm |
6 - | Ladder frame |
q | with integrated camshaft bearings |
q | Bearing 1 at belt pulley side |
q | removing and installing → Chapter |
q | reworking sealing surface not permissible |
7 - | Camshaft |
q | Inspecting axial play → Fig. |
q | removing and installing → Chapter |
q | Slack: max. 0,04 mm |
8 - | Roller rocker arm |
q | do not interchange |
q | inspect roller bearings |
q | oil contact surface |
q | for installing, clip onto the balancing element with the locking clip |
9 - | Hydraulic balancing element |
q | with hydraulic valve clearance compensation |
q | check hydraulic valve clearance compensation → Chapter |
q | do not interchange |
q | oil contact surface |
10 - | Valve collets |
11 - | Valve spring retainer |
12 - | Valve spring |
q | with cylinder head removed, remove and install with -MP1-211 (VW 541/1a,/5)- and -MP1-213 (2036)- with valve supporting plate -MP 1-218- |
13 - | Valve stem seal |
q | replace → Chapter |
14 - | Valve guide |
q | check → Chapter |
15 - | Screw cap |
q | insert flush |
q | to remove, pierce in the middle with a screwdriver and lever out |
16 - | Cylinder head |
q | pay attention to the notes → Chapter |
q | inspecting valve guides → Chapter |
q | reworking valve seats → Chapter |
q | Reworking of sealing surface at camshaft side not permissible |
17 - | Valve |
q | do not re-mill, only grinding with the valve seat is permissible |
q | Valve dimensions → Fig. |
q | inspecting valve guides → Chapter |
q | reworking valve seats → Chapter |
Note
|
Dimension | Inlet valve | Exhaust valve | |
Ø a | mm | 39,5 ± 0,15 | 32,9 ± 0,15 |
Ø b | mm | 5,980 ± 0,007 | 5,965 ± 0,007 |
c | mm | 93,85 | 93,85 |
α | ∠° | 45 | 45 |