skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Replacing camshaft gasket ring > < Repairing Valve Gear
Summary of components
   
Summary of components
1 - 100 Nm
q   to release and tighten use the counterholder -T30004 (3415)-
2 - Camshaft sprocket
q   for removal and installation, remove toothed belt → Chapter
q   Installation position fixed by woodruff key → Item
3 - Sealing ring
q   replace → Chapter
4 - Woodruff key
q   check tightness
5 - 23 Nm
6 - Ladder frame
q   with integrated camshaft bearings
q   Bearing 1 at belt pulley side
q   removing and installing → Chapter
q   reworking sealing surface not permissible
7 - Camshaft
q   Inspecting axial play → Fig.
q   removing and installing → Chapter
q   Slack: max. 0,04 mm
8 - Roller rocker arm
q   do not interchange
q   inspect roller bearings
q   oil contact surface
q   for installing, clip onto the balancing element with the locking clip
9 - Hydraulic balancing element
q   with hydraulic valve clearance compensation
q   check hydraulic valve clearance compensation → Chapter
q   do not interchange
q   oil contact surface
10 - Valve collets
11 - Valve spring retainer
12 - Valve spring
q   with cylinder head removed, remove and install with -MP1-211 (VW 541/1a,/5)- and -MP1-213 (2036)- with valve supporting plate -MP 1-218-
13 - Valve stem seal
q   replace → Chapter
14 - Valve guide
q   check → Chapter
15 - Screw cap
q   insert flush
q   to remove, pierce in the middle with a screwdriver and lever out
16 - Cylinder head
q   pay attention to the notes → Chapter
q   inspecting valve guides → Chapter
q   reworking valve seats → Chapter
q   Reworking of sealing surface at camshaft side not permissible
17 - Valve
q   do not re-mill, only grinding with the valve seat is permissible
q   Valve dimensions → Fig.
q   inspecting valve guides → Chapter
q   reworking valve seats → Chapter

   
Valve dimensions
  Note
Valves must not be reworked. Only grinding in with grinding paste in the related valve seat is permissible.
  S15-0257
DimensionInlet valveExhaust valve
Ø amm39,5 ± 0,1532,9 ± 0,15
Ø bmm5,980 ± 0,0075,965 ± 0,007
cmm93,8593,85
α∠°4545

   
Checking the axial play of the camshaft
Special tools and workshop equipment required
t  Universal dial gauge holder -MP3-447 (VW 387)-
t  Dial gauge
Measurement with ladder frame removed.
Wear limit: max. 0,17 mm
  S15-0350

Replacing camshaft gasket ring > < Repairing Valve Gear