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Control measurement > < Adjusting output shaft 5th, 6th gear/reverse gear

Octavia Mk2

Determine the adjusting washer
Determine the adjusting washer
The prescribed bearing preload is reached by removing the established measured value (0,25 mm) from the inserted adjusting washer (1.70 mm) and by adding a constant compression value (0.20 mm).
Example:
   
inserted washer1.70 mm
- measured value0.25 mm
+ pressure (const. value)0.20 mm
Thickness of the adjusting washer1.65 mm

–  Determine thickness of the adjusting washer according to the table → Anchor.
   
–  Remove the gearbox housing and pull out the outer ring/tapered-roller bearing from the gearbox housing.
A - Countersupport, e.g. -Kukko 22/2-
B - Interior extractor 46...58 mm, e.g. -Kukko 21/7-
–  Remove the inserted adjusting washer (1.70 mm thick) from the gearbox housing.
Adjusting washer table
  S35-0197
Thickness (mm)Part number
1,50084 409 383 AH
1,55084 409 383 AJ
1,60084 409 383 AK
1,65084 409 383 AL
1,70084 409 383 AM
1,75084 409 383 AN
1,80084 409 383 AP
1,85084 409 383 AQ
1,90084 409 383 AR
1,95084 409 383 AS
2,00084 409 383 AT
2,05084 409 383 BA
2,10084 409 383 BB
2,15084 409 383 BC
2,20084 409 383 BD
2,25084 409 383 BE

Different tolerances allow to select the required thickness for each washer very precisely.
   
–  Press in outer ring/tapered-roller bearing with the determined adjusting washer (in the example: 1,65 mm). While doing so support the gearbox housing with a pressure plate -T30042- directly below the bearing support.
  S35-0198

Control measurement > < Adjusting output shaft 5th, 6th gear/reverse gear