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Removing and installing oil pump > < Disassembling and assembling oil filter holder

Octavia Mk2

Removing and installing oil pan
Removing and installing oil pan
Special tools and workshop equipment required
t  Socket insert -T10058-
t  Silicone sealant -D 176 600 A1-
t  Sealant remover gasket stripper (bearing code GST, bearing article no. R 34402), manufacturer Retech s.r.o.
t  Cleaning agent and grease remover e.g. -D 000 401 04-
t  Protective goggles
t  Protective gloves
Removing
–  Remove the right wheelhouse liner bottom part → Body Work → Rep. Gr.66.
–  Remove noise insulation → Body Work → Rep. Gr.50.
   
–  Slightly pull out the retaining clip -2- and detach the charge air hose -1-.
–  Release screw -4- and screw at cylinder block ( → Chapter) and press off charge air pipe -3- to the front from the oil pan.
  S17-0184
–  Release screw -1- and press off charge air pipe -2- to the rear from the oil pan.
–  Disconnect plug at oil level and oil temperature sender -G266-.
–  Drain engine oil → Octavia II.
  S17-0183
–  Unscrew the bolts of oil pan/gearbox -arrows-.
–  Loosen bolts -1...20- crosswise and release.
–  Remove oil pan, if necessary release by applying slight blows with a rubber-headed hammer.
Install
Installation occurs in reverse order to removal. Pay attention to the following:
  WARNING
Wear protective gloves when working with sealant and grease remover!
–  Remove residual sealant from the sealing surfaces on the cylinder block and on the oil pan with chemical sealant remover.
–  Degrease the sealing surfaces.
–  Cut off nozzle tube at the front marking (Ø of nozzle approx. 3 mm).
  S17-0160
–  Apply silicone sealant bead -arrow- to the clean sealing surface of the oil pan, as shown.
l  Thickness of sealant bead: 2…3 mm
  Note
t  The sealant bead must not be thicker than 3 mm otherwise excess sealant may get into the oil pan and clogg the strainer in the oil suction pipe.
t  Take particular care when applying the sealant bead in the area of the sealing flange -gearbox side- -arrows-.
t  The oil pan must be installed within 5 minutes after applying the silicone sealant -D 176 600 A1-.
  S17-0124
–  Fit on oil pan immediately and tighten the bolts as follows:
–  First of all tighten bolts -1 … 20- crosswise to 5 Nm.
–  Tighten the bolts of the oil pan/gearbox -arrows- to a torque of 40 Nm.
–  Tighten screws -1...20- crosswise to 15 Nm.
  Note
t  When installing the oil pan with the engine removed, ensure that the oil pan is flush with the cylinder block at the flywheel side.
t  After installing the oil pan, allow the sealant to dry for about 30 minutes. Only then may engine oil be filled in.
–  Fill with engine oil and check the oil level → Octavia II.
  S17-0160

Removing and installing oil pump > < Disassembling and assembling oil filter holder