Skoda Workshop Service and Repair Manuals

Removing and installing V-ribbed belt

1 -	Belt pulley of the crankshaft

q	with vibration damper

q	can be installed only in one position

2 -

Cap

q	for belt pulley of crankshaft

q	mounted up to 05.05

3 -	10 Nm + torque a further 90° (1/4 turn)

q

replace

4 -	Tensioning device for V-ribbed belt

q	swivel tensioning device for V-ribbed belt with open-end wrench to slacken the V-ribbed belt

q	can be interlocked with locating pin -T10060A- or Allan key

5 -

23 Nm

6 -	screw for guide pulley

q	only for vehicles with engine identification characters BKD, AZV

q

replace

q	different screws for vehicles with small or large engine support

q	Tightening torque:

t	Vehicles with small engine support: → Fig.

t	Vehicles with large engine support: → Fig.

7 -	Guide pulley

q	for toothed belt

q	only for vehicles with engine identification characters BKD, AZV

8 -	Bracket for auxiliary units

q	order of tightening → Fig.

9 -	Fitting sleeve

q	pay attention to correct fit in the holder

10 -

23 Nm

11 -	AC generator

q	removing and installing → Electrical System → Rep. Gr.27

q	to facilitate positioning, drive the threaded bushings for fixing screws at the generator slightly backwards

12 -

45 Nm

q	observe the order of tightening up → Fig.

13 -	Fitting sleeve

q

2 pieces

q	pay attention to correct fit in the holder

14 -

25 Nm

15 -	AC compressor

16 -	V-ribbed belt

q	mark the direction of rotation with chalk or a felt-tip pen before removing

q	check for wear

q	do not kink

q	removing → Anchor

q	installing → Anchor

Bolts at bracket for auxiliary units - tightening sequence (

Tightening torque for guide pulley - vehicles with small engine support (only for vehicles with engine identification characters BKD, AZV) Screw -arrow- without inside thread. l  Tightening torque: 40 Nm + torque a further 90° (1/4 turn).

Tightening torque for guide pulley - vehicles with large engine support (only for vehicles with engine identification characters BKD, AZV) Screw -arrow- with inside thread for engine support fixture l  Tightening torque: 90 Nm + torque a further 90° (1/4 turn). Removing –  Remove engine cover → Chapter. Vehicles up to 08.05

–  Unlatch fuse, remove fuel filter with its connected hoses upwards from bracket -arrow- and lay to the side. Vehicles as of 08.05

–  Release screw -1- by one turn. –  Release screw -2- and nut -3-. –  Take out fuel filter with connected hoses and lay to the side. Continued for all vehicles   Note Mark the direction of rotation with chalk or a felt-tip pen before removing the V-ribbed belt. Reversing the rotation direction of an already used belt may destroy it. Vehicles with auxiliary heating. –  Remove the right wheelhouse liner bottom part → Body Work → Rep. Gr.66. Continued for all vehicles

–  Swing the the tensioning device in -the direction of the arrow- detension the V-ribbed belt. –  Hold the tensioning device and remove the slackened V-ribbed belt. Install Installation occurs in reverse order to removal. Pay attention to the following:   Note Before fitting the V-ribbed belt make sure that all assemblies (generator and AC compressor) are securely mounted. Vehicles without air conditioning

–  First position the V-ribbed belt on the belt pulleys of the crankshaft and the generator, then release the tensioning device. Vehicles with air conditioning

–  First position the V-ribbed belt on the belt pulleys of the crankshaft and AC compressor and on the belt pulley of the generator last, then release the tensioning device. –  Check correct positioning of the ribbed V-belt on the belt pulleys. –  Start engine and check ribbed V-belt run.