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Determine thickness of the adjusting washer >
< Disassembling and assembling the drive shaft
Roomster
Power transmission
Gearbox 02R
Gearbox,mechanics,gears,shafts,internal operation / Drive shaft
Setting drive shaft
Setting drive shaft
Setting drive shaft
(Determine adjusting washer for drive shaft)
Special tools and workshop equipment required
t
Gauge block plate - MP3-405/17-
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Pressure washer -MP3-413 (VW 510)-
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Pressure spindle -MP3-423 (VW 407)-
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Universal dial gauge holder -MP3-447 (VW 387)-
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Pressure washer -MP3-455 (VW 447 H)-
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Pressure washer -MP3-456 (VW 447 I)-
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Gearbox mount -T30109 (VW 353)-
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Dial gauge
The drive shaft must be re-set when the following components are replaced:
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Gearbox housing
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Clutch housing
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Drive shaft
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4th gear pinion
or the
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Tapered-roller bearing
Setting overview
→ Chapter
.
Note
Sealing surfaces of clutch and gearbox housing must be removed of sealant residues.
–
Press the outer ring/tapered-roller without adjusting washer up to the stop into the gearbox housing.
–
Press the outer ring/tapered-roller bearing up to the stop into the clutch housing.
–
Insert drive shaft in the clutch housing and install gearbox housing. Tighten screws to tightening torque
→ Chapter
.
–
Fit measuring device and dial gauge in the clutch housing.
–
Turn the drive shaft several times before measuring to ensure the tapered-roller bearings set. Set the dial gauge to „0“ with 1 mm bias.
Note
This procedure must be repeated before each subsequent measurement, because otherwise the dial gauge does not return to its initial setting to „0“.
–
Press drive shaft towards the dial gauge
-direction of arrow-
.
–
Read off play on dial gauge and note (in the example = 1.21 mm).
Note
The dial gauge does not return to its initial position.
Power transmission
Gearbox 02R
Gearbox,mechanics,gears,shafts,internal operation / Drive shaft
Setting drive shaft
Determine thickness of the adjusting washer >
< Disassembling and assembling the drive shaft