Skoda Yeti Workshop Service and Repair Manuals

Disassembling and assembling the drive shaft Special tools and workshop equipment required t  Pressure plate -MP3-406 (VW 401)- t  Pressure plate -MP3-407 (VW 402)- t  Pressure spindle -MP3-408 (VW 412)- t  Thrust piece -MP3-453 (VW431)- t  Thrust piece -MP3-4014 (VW 432)- t  Thrust piece -MP3-411 (VW 454)- t  Drift pin -MP3-426 (30-505)- t  Thrust plate -MP3-467 (40-105)- t  Pipe section -T30041 (2040)- t  Interior extractor, e.g. -Kukko 21/5- t  Separating device, e.g. -Kukko 17/1 - t  Separating device, e.g. -Kukko 17/2 - t  Extractor, e.g. -Kukko 18/1- t  Countersupport e.g. -Kukko 22/2 -

Insert all bearings on the drive shaft with gear oil.

For vehicles Octavia II

1 -

Circlip

q	removing and installing → Chapter

2 -

Washer

q	Outer diameter = 78.6 mm

q	can only be used on modified gearbox housings (as of production date 04.06 up to 01.08) → Chapter

q	assign components via → Electronic Catalogue of Original Parts

3 -	Gearbox housing

q	adapted for the washers Pos. 2 and Pos. 4 as of production date 04 06 up to production date 01.08 in the area of the bearing pedestal for the grooved ball bearing Pos. 6 → Chapter

q	flattened parts at the grooved ball bearing and at the bearing pedestal of the grooved ball bearing as of production date 02.08 → Chapter

q	assign components via → Electronic Catalogue of Original Parts

4 -

Washer

q	Outer diameter = 85 mm

q	can only be used on modified gearbox housings (as of production date 04.06 up to 01.08) → Chapter

q	assign components via → Electronic Catalogue of Original Parts

5 -

Circlip

q	determine → Fig. when replacing the grooved ball bearing -Pos. 6- and the drive shaft -Pos. 8-

6 -	Grooved ball bearing

q	always replace → Electronic Catalogue of Original Parts

q	flattened parts at the grooved ball bearing and at the bearing pedestal of the grooved ball bearing as of production date 02.08 → Chapter

q	remove → Fig.

q	pressing on → Fig.

7 -	5th gear pinion

q	pressing off → Fig.

q	Fitting position: round groove -arrow- points to the grooved ball bearing Pos. 6

q	pressing on → Fig.

8 -	Drive shaft

q	with 3rd/4th gear pinon and 6th gear

9 -	Cylindrical-roller bearing

q	with circlip

q	removing → Fig.

q	installing → Fig.

q	Fitting position: the circlip in the bearing points towards the drive shaft

10 -	Clutch housing

For vehicles Superb II and Yeti

1 -

Circlip

q	removing and installing → Chapter

2 -	Gearbox housing

3 -

Circlip

q	determine → Fig. when replacing the grooved ball bearing -Pos. 4- and the drive shaft -Pos. 6-

4 -	Grooved ball bearing

q	always replace → Electronic Catalogue of Original Parts

q	remove → Fig.

q	pressing on → Fig.

5 -	5th gear pinion

q	remove → Fig.

q	Fitting position: round groove -arrow- points to the grooved ball bearing Pos. 4

q	pressing on → Fig.

6 -	Drive shaft

q	with 3rd/4th gear pinon and 6th gear

7 -	Cylindrical-roller bearing

q	with circlip

q	removing → Fig.

q	pressing on → Fig.

q	Fitting position: the circlip in the bearing points towards the drive shaft

8 -	Clutch housing

For all vehicles

Remove grooved ball bearing –  First remove the circlip from the drive shaft. –  Before fitting the extractor position thrust piece -MP3-453 (VW431)- and pressure plate - MP3-467 (40-105)- on drive shaft. –  Position the separating device -B- in the round slot for the circlip in the bearing. A -  Extractor, e.g. -Kukko 18/1- B -  Separating device 12...75 mm, e.g. -Kukko 17/1-

Pressing out 5th gear pinion A -  Separating device 22...115 mm, e.g. -Kukko 17/2-

Pressing on 5th gear pinion The groove -arrow- on the gearwheel must point upwards.

Press on grooved ball bearing Fitting position of grooved ball bearing: The slot for the circlip points upwards -arrow A- and the shoulder -arrow B- must point towards the 5th gear pinion.   Note Position the thrust piece -VW 454- in such a way that the seal -arrow C- of the bearing is not damaged. –  Determine the circlip → Fig. and install.

Determining the circlip –  Insert circlip -A- with a thickness of 1.86 mm in the slot of the drive shaft and push upwards. –  Measure dimension between grooved ball bearing -B- and positioned circlip -A- using a feeler gauge -C-. –  Remove the circlip used to take the measurement. –  Determine the first circlip required according to the table.   Note Assign the circlips via the → Electronic catalogue of original parts. The following circlips are available:

Measured value (mm)	Circlip thickness (mm)	Axial play (mm)
0,01 … 0,05	1,86	0,01 … 0,05
0,05 … 0,07	1,89	0,01 … 0,05
0,07 … 0,10	1,92	0,01 … 0,05
0,10 … 0,13	1,95	0,01 … 0,05
0,13 … 0,16	1,98	0,01 … 0,05

Pull out the cylindrical-roller bearing from the clutch housing –  When removing compress circlip -arrow- of the cylindrical-roller bearing with pliers -C-. A -  Countersupport, e.g. -Kukko 22/2- B -  Interior extractor 30...37 mm, e.g. -Kukko 21/5-

Press the cylindrical-roller bearing into the clutch housing –  When inserting compress circlip -arrow- of the cylindrical-roller bearing with pliers -A-. –  Remove pliers before the cylindrical-roller bearing is in fitting position. The circlip must lock into the clutch housing slot.