Running gear
- Brake systems
- Technical Data
- ABS, ADR, TCS, EDL, ESP
- Removing and Installing parts of the ABS System on the front and rear axle
- Antilock braking system (ABS)
- Indication of faults by means of warning lights
- Electrical/electronic components and fitting locations ABS Mark 60 EC (ABS/EDL/TCS/ESP)
- Electrical/electronic components and fitting locations ABS Mark 70 (ABS/TCS)
- Hydraulic Control Unit, Brake Servo Unit/Master Brake Cylinder ABS Mark 60 EC (ABS/EDL/TCS/ESP)
- Summary of components ABS Mark 60 EC - vehicles with left-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with left-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with left-hand drive
- Summary of components ABS Mark 60 EC - vehicles with right-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with right-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with right-hand drive
- Hydraulic Control Unit, Brake Servo Unit/Master Brake Cylinder ABS Mark 70 (ABS/TCS)
- Summary of components - Vehicles with left-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with left-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with left-hand drive
- Summary of components - Vehicles with right-hand drive
- Connecting brake lines from the master brake cylinder to the hydraulic unit - Vehicles with right-hand drive
- Removing and installing control unit and hydraulic unit - Vehicles with right-hand drive
- Brake, brake mechanics
- Brakes, hydraulics, regulator, servo
- Checking the master brake cylinder for tightness
- Brake servo unit
- Repairing the front brake caliper
- Bleeding brake system
- Summary of Components: brake servo unit/master brake cylinder
- Summary of components - Vehicles with left-hand drive
- Summary of components - Vehicles with right-hand drive
- Fitting position of the cap from the brake fluid reservoir
- Overview of vacuum pump for brake servo unit (vehicles for diesel engines)
- Brake vacuum pumpV192 (vehicles with petrol engines)
- Checking the non-return valve
- Vacuum sensor G608 (vehicles with four-wheel-drive and left-hand drive)
- Repairing the rear brake caliper
- Hauptbremszylinder
- Brake line
- Wheels, Tyres
- Wheels, tyres. axle align
- Axles, steering
- Front suspension, drive shafts
- Summary of components of wheel suspension
- Repairing front axle
- Drive shaft with outer CV joint RO3700
- Drive shaft with outer CV joint RO104
- Front axle with assembly carrier made of steel sheet
- Summary of components of the wheel bearing
- Repairing drive shafts
- Repairing outer CV joints UF100, UF107, RO104, RO3700
- Front axle with aluminium assembly carrier
- Drive shaft with inner CV joint VL 100
- Drive shaft with inner CV joint VL107
- Rear suspension, drive shaft
- Summary of components: drive shaft (vehicles with four-wheel-drive)
- Summary of components: anti-roll bar (vehicles with four-wheel-drive)
- Summary of components: shock absorber, helical spring (vehicles with front-wheel drive)
- Summary of components: shock absorber, helical spring (vehicles with four-wheel drive)
- Repairing rear wheel suspension (vehicles with four-wheel drive)
- Summary of components: assembly carrier, final drive (vehicles with four-wheel drive)
- Summary of components: wheel-bearing housing, trailing arm (vehicles with four-wheel drive)
- Summary of components: wheel-bearing housing, trailing arm (vehicles with front-wheel drive)
- Summary of components: Anti-roll bar (vehicles with front-wheel-drive)
- Summary of components: suspension arm, track rod for rear axle, Rear left side vehicle level sensorG76 (vehicles with four-wheel
- Summary of components: assembly carrier, suspension arm, track rod for rear axle, vehicle level sensor -G76- (vehicles with fron
- Repairing rear wheel suspension (vehicles with front-wheel drive)
- Wheels, tyres. axle align
- Steering
- Electro-mechanical steering gear RHD - vehicles with right-hand drive
- Steering column RHD - vehicles with right-hand drive
- Repairing electro-mechanical steering gear
- Electro-mechanical steering gear LHD - vehicles with left-hand drive
- Summary of components for electro-mechanical steering gear LHD - aluminium assembly carrier
- Summary of components for electro-mechanical steering gear LHD - assembly carrier made of steel sheet
- Removing and installing steering gear LHD - aluminium assembly carrier
- Removing and installing steering gear LHD - assembly carrier made of steel sheet
- Steering column LHD - vehicles with left-hand drive
- Front suspension, drive shafts
- Body
- Body Work
- Technical Data
- Body front
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Rear door,sliding door,wing doors,central locking
- Sliding roof
- Bumper
- Glazing/window mechanism
- Exterior equipment
- Interior equipment
- Passenger protection
- Trim, noise insulation
- Seat frames
- Seat padding, covers
- Body Work
- Power transmission
- Gearbox 0A4
- Technical Data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Check gear oil level
- Removing and installing the gearbox
- Repairing gearbox housing and clutch housing
- Repairing the shift mechanism on the gearbox
- Disassembling and assembling the gearbox
- Mounting sequence - Removing and installing gearbox housing cover and 5th gear
- Mounting sequence - Removing and installing gearbox housing cover and 5th gear
- Disassembling and assembling the gearshift forks
- Shift mechanism
- Removing and installing shift mechanism (Yeti)
- Removing and installing shift mechanism (Yeti)
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 02Q
- Technical Data
- Clutch, control
- Repairing clutch
- Removing and installing clutch make ?Sachs?
- Removing and installing clutch make ?Sachs?
- Repairing clutch control
- Repairing clutch
- Gearbox mechanics,operation, construction,diff.
- Repairing shift mechanism
- Inspecting gear oil in the angle gearbox
- Repairing clutch housing
- Repairing gearbox housing
- Removing and installing the gearbox
- Check gear oil level
- Removing and installing angle gearbox
- Repairing gearshift unit
- Disassembling and assembling the gearbox
- Gearbox overview
- Summary of components
- Removing and installing gearbox housing and shift mechanism
- Removing and installing the drive shaft, output shafts, differential gear, gearshift rods and angle gearbox
- Mounting sequence as of production date 20.01. 08 (gearbox with circlip for the cap/drive shaft )
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Disassembling and assembling Haldex coupling
- Setting overview
- Removing and installing propshaft
- Repairing propshaft
- Replace gasket rings for flange shaft rear final drive (rear final drive installed)
- Differential gear
- Removing and installing Haldex coupling
- Removing and installing Haldex coupling (final drive installed)
- Removing and installing Haldex coupling (final drive installed)
- Check oil level in the Haldex coupling or change oil or top up with oil
- Inspect operation of Haldex coupling
- Removing and installing the rear final drive
- Removing and installing the rear final drive ?0BR?
- Removing and installing the rear final drive ?0BR?
- Electrical/electronic components and fitting locations for the Haldex coupling
- Replacing gasket rings for flange shaft or rigid shaft with gearbox installed
- Replacing the angle gearbox output flange gasket ring (four-wheel drive)
- Replacing the angle gearbox output flange gasket ring (four-wheel drive)
- Replace gasket ring for flange on the Haldex coupling on installed rear final drive
- Checking the gear oil level in the rear final drive
- Top up rear final drive with oil
- Manual gearbox 0AJ
- Technical Data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Removing and installing the gearbox
- Repairing shift mechanism
- Check gear oil level
- Disassembling and assembling the gearbox
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Disassembling and assembling the gearshift unit (gearshift shaft with cover)
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 02E-DSG
- Technical Data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Checking the oil level in the angle gearbox or topping up with oil
- Removing and installing gearbox oil cooler
- Change the gearbox oil and filter of the automatic gearbox DSG and at the same time check the oil level
- Mechatronics for double clutch gearboxJ743
- Oil pan, mechatronics, gearbox oil pump
- Electric/electronic components and fitting locations for the automatic gearbox DSG - 02E
- Removing and installing gearbox oil pump
- Transporting the gearbox and securing to the assembly stand
- Shift mechanism
- Removing and installing oil pan
- Removing and installing angle gearbox
- Removing and installing the gearbox input r.p.m. senderG182 and the temperature sender for clutchG509
- Replace the gasket ring of the gearshift shaft
- Removing and installing the gearbox
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Removing and installing the rear final drive
- Disassembling and assembling Haldex coupling
- Replace gasket ring for flange on the Haldex coupling on installed rear final drive
- Check oil level in the Haldex coupling or change oil or top up with oil
- Inspecting operation of Haldex coupling - Vehicles with automatic gearbox DSG - 02E
- Electrical/electronic components and fitting locations for the Haldex coupling
- Removing and installing Haldex coupling
- Removing and installing propshaft
- Removing and installing propshaft (Yeti)
- Removing and installing propshaft (Yeti)
- Replacing gasket rings for flange shafts at rear final drive (rear final drive installed)
- Replace gasket rings at gearbox and angle gearbox
- Repairing propshaft
- Check the oil level in the rear final drive or top up with oil
- Gearbox 0AM-DSG
- Technical Data
- Clutch, control
- Removing and installing the double clutch
- Double clutch - Summary of components (up to 05.11)
- Double clutch - Summary of components (as of 06.11)
- Remove the double clutch ?old design? up to 05.11
- Remove the double clutch ?new design? as of 06.11
- Adjust the position of the engaging bearings for clutch ?K?1 and K?2? - ?old design? up to 05.11
- Adjust the position of the engaging bearings for clutch ?K?1 and K?2? - ?new design? as of 06.11
- Install the double clutch - ?old design? up to 05.11
- Install the double clutch ?new design? as of 06.11
- Removing and installing the double clutch
- Gearbox mechanics,operation, construction,diff.
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 0A4
- Vehicle electrics
- Electrical System
- Starter-current supply-CC
- Instruments, GCI
- Infotainment
- Navigation system Amundsen and Columbus
- Aerial systems
- Connection for external audio sourcesR199 (AUX)
- Infotainment|Radio
- Multimedia socket MEDIA-IN (MDI) with control unit for multimedia systemJ650
- Multi-functional steering wheel
- Telephone system
- Sound System
- Loudspeaker system
- CD changer
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Side turn signal in the exterior mirror
- High level brake light
- Steering lock with ignition starter switch and lock cylinder
- Door entry lighting in the exterior mirror
- Headlights - halogen headlights
- Tail lights
- Registration number lighting
- Steering column switch
- Steering column switch - up to 05.10
- Summary of components of steering column switch
- Removing and installing steering column electronics control unitJ527
- Removing and installing switch mounting on the steering column
- Removing and installing restoring ring with coil springF350
- Removing and installing lever key of switch mounting on the steering column
- Contact assignment on the steering column electronics control unitJ527
- Steering column switch - as of 06.10
- Setting middle position of the restoring ring with coil spring
- Steering column switch - up to 05.10
- Headlights with Xenon discharge lamps
- Parking aid and park steering assistant
- Lights, lamps, switches inside, anti-theft system
- Lights and switches in the centre console
- Lights and switches in the luggage compartment
- Lights and switches in the roof cover
- Lights, lamps, switches inside, anti-theft system|Horn
- Lights and switches in the dash panel
- 12V sockets
- Interior lights and switches
- Anti-theft warning system
- Lights and switches in the door
- Immobiliser
- Wiring
- Electrical System - general notes
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Battery with a magic eye with battery plugs covered in adhesive tape and/or with cover for battery plugs.
- Battery with a magic eye with battery plugs covered in adhesive tape and/or with cover for battery plugs.
- Starter-current supply-CC|Battery
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Wiring
- Starter-current supply-CC
- Electrical System
- Heating, ventilation, air conditioning system
- Heating, Air conditioning
- Heating
- Aux. heater/heater booster
- Air conditioner
- Contents
- Instructions and safety measures for repair work on vehicles with air conditioning and when using refrigerant R 134a
- Description of the air conditioning system
- Removing and installing parts of the air conditioning system - engine compartment
- Repairing the air conditioning system - engine compartment
- Removing and installing the air conditioning unit from the vehicle
- Climatic, air conditioning system with manual control
- Summary of components
- Overview of control motors at the air conditioning unit - right-hand drive
- Removing and installing heating and air conditioning system control with control unit for air conditioner/ClimaticJ301
- Plug connections at the control for heating and air conditioning system
- Disassembling and assembling the air conditioning unit (Climatic, air conditioning system with manual control)
- Removing and installing evaporator
- Check condensation water drain
- Removing and installing the control motor of temperature flapV68
- Removing and installing the Footwell vent temperature senderG192
- Removing and installing the middle vent temperature senderG191
- Removing and installing the evaporator vent temperature sender G263
- Removing and installing intake air grid
- Climatronic - Air conditioner with automatic regulation)
- Summary of components
- Overview of control motors at the air conditioning unit - right-hand drive
- Function of the control and display unit for air conditioner with Climatronic control unitJ255
- Removing and installing the Climatronic control unitJ255
- Plug connections on the control unit for ClimatronicJ255
- Disassembling and assembling (Climatronic) the air conditioning unit
- Removing and installing left footwell vent temperature senderG261
- Removing and installing Right footwell vent temperature senderG262
- Removing and installing left vent temperature senderG150 and right vent temperature senderG151
- Removing and installing sunlight penetration photosensorG107 and sunlight penetration photosensor 2G134
- Removing and installing the control motor for fresh air and re-circulating air/air flow flapV425
- Removing and installing the defroster flap control motorV107
- Removing and installing the left temperature flap control motorV158
- Removing and installing right temperature flap control motorV159
- Removing and installing the front air distribution flap control motorV426
- Removing and installing fresh air blower control unitJ126
- Air quality sensorG238
- Air conditioning system with refrigerant R134a
- Technical Data
- Legal texts and legal regulations
- General instructions for refrigerant circuit
- Refrigerant circuit
- Replace components of the refrigerant circuit
- Removing contaminants from the refrigerant circuit
- Cleaning refrigerant circuit with refrigerant R134a (flush)
- Cleaning refrigerant circuit with refrigerant R134a (flush)
- Working with the A/C service station
- Leak detection on the refrigerant circuit
- Complaints
- Checking the pressure in the refrigerant circuit (with the A/C service station)
- Test requirements before the pressure test
- Check pressures
- Continuation of the test depending on the arrangement of the refrigerant circuit
- Pressure test for vehicles with throttle and catch pan (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve and fluid reservoir (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve, fluid reservoir and with regulating valve for compressor of air conditioning sy
- General notes on the air conditioning system
- Basics for working on the refrigerant circuit
- Basics for working on the refrigerant circuit
- Basics for working on the refrigerant circuit
- Basics for working on the refrigerant circuit
- Basics for working on the refrigerant circuit
- Technical Data
- Heating, Air conditioning
- Power unit
- 1.4/90 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system
- Coolant pumps, coolant regulator
- Radiator and radiator fan
- Checking the coolant system for leaktightness
- Checking the coolant system for leaktightness
- Fuel supply, gas operation
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Removing and installing parts of the exhaust system
- Catalytic converter and component parts - Summary of components
- Middle or rear part of the exhaust system - Summary of components
- Removing and installing catalytic converter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1.8/112; 118 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Fuel tank and fuel delivery unit
- Fuel tank - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Testing fuel pump
- Removing and installing fuel gauge sender -2-G169
- Removing and installing suction jet pump
- Activated charcoal container system
- Electronic Engine Power Control (Electronic throttle)
- Fuel tank and fuel delivery unit
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Ignition system, glow plug system
- 1.6/55; 66; 77 kW TDI CR Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- Removing and installing V-ribbed belt
- Removing and installing V-ribbed belt
- Removing and installing V-ribbed belt
- Crankshaft, Piston and Conrod
- Removing and installing sealing flange and flywheel
- Replace sealing flange on the gearbox side
- Replace sealing flange on the gearbox side
- Removing and installing a V-ribbed belt and a toothed belt
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system
- Radiator and fan
- Coolant pump and coolant regulator
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Separating quick couplings
- Removing and installing the fuel tank
- Testing fuel pump
- Accelerator control
- Measures in case of misfuelling
- Removing and installing parts of the fuel supply system
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Exhaust system
- Removing and installing parts of the exhaust system
- Pre-exhaust pipe with diesel particle filter - Summary of components
- Tighten exhaust gas temperature sender 3G495, vehicles with left-hand drive
- Middle or rear part of the exhaust system - Summary of components
- Removing and installing pre-exhaust pipe with diesel particle filter
- Replacing middle or rear part of the exhaust system
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 1,2/63; 77 kW TSI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Valve gear
- Cylinder head - part 2
- Cylinder head - part 1
- Removing and installing timing chain and drive chain for oil pump
- Removing and installing timing chain and drive chain for oil pump
- Removing and installing timing chain and drive chain for oil pump
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Exhaust turbocharger, G-charger
- Mixture preparation system, electronic inj.,Gas
- Exhaust system
- Removing and installing parts of the exhaust system
- Catalytic converter and component parts - Summary of components
- Middle and rear silencer for vehicles manufactured up to 06.10 - Summary of components
- Middle and rear silencer for vehicles manufactured as of 06.10 - Summary of components
- Replacing middle or rear silencer
- Aligning exhaust system free of stress
- Inspecting the exhaust system for leaktightness
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 2.0/81; 103; 125 kW TDI CR Engine (2nd generation)
- Technical Data
- Technical data
- Engine characteristics
- Engine characteristics
- Engine characteristics
- Technical data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Radiator and radiator fan
- Cooling system
- Coolant pump and 4/2 way valve with coolant regulator
- Fuel supply, gas operation
- Exhaust turbocharger, G-charger
- Fuel preparation system Diesel injection
- Exhaust system
- Ignition system, glow plug system
- Technical Data
- 2.0/103; 125 kW TDI CR Engine (1st generation)
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Removing and installing a V-ribbed belt and a toothed belt
- Removing and installing sealing flange and flywheel
- Replace sealing flange on the gearbox side
- Replace sealing flange on the gearbox side
- Crankshaft, Piston and Conrod
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Accelerator control
- Measures in case of misfuelling
- Removing and installing parts of the fuel supply system
- Testing fuel pump
- Testing fuel pump
- Testing fuel pump
- Testing fuel pump
- Exhaust turbocharger, G-charger
- Charge-air system - exhaust gas turbocharger
- Exhaust gas turbocharger with component parts - Summary of components
- Removing and installing exhaust gas turbocharger
- Removing and installing exhaust gas temperature sender 1G235 (temperature sender upstream turbochargerG507)
- Connection diagram for vacuum hoses
- Inspect the vacuum system
- Replacing and adjusting the vacuum setting element for exhaust turbocharger
- Charge-air system - radiator, leaktightness
- Charge-air system - exhaust gas turbocharger
- Fuel preparation system Diesel injection
- Exhaust system
- Ignition system, glow plug system
- Glow Plug System
- Removing and installing glow plugs
- Glow Plug System
- 1.4/90 kW TSI engine