skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

ABOUT US
Assembly bracket > < Securing the engine to the assembly stand

Yeti

Installing the engine
Installing the engine
Installation is carried out in the reverse order. However, pay attention to the following:
  Caution
When undertaking all installation work, particularly in the engine compartment because of its cramped construction, please observe the following:
t  Lay lines of all kinds (e.g. for fuel, hydraulic fluid, the active charcoal container-unit, cooling fluid and refrigerant, brake fluid, vacuum) and electrical lines in such a way that the original line guide is re-established.
t  In order to avoid damage to the cables, ensure that there is adequate free access to all moving or hot components.
  Note
t  All cable straps should be fastened again in the same place when installing.
t  Secure all hose connections with hose clamps → Electronic Catalogue of Original Parts.
t  Replace the self-locking nuts and screws when undertaking assembly work.
t  Replace screws which have been tightened to a torquing angle as well as gasket rings and seals.
t  Clean the drive shaft serration and hub serration on used clutch discs, remove corrosion and only apply a very thin layer of grease -G 000 100- onto the serration. Subsequently move the clutch disc up and down on the drive shaft until the hub fits smoothly on the shaft. Remove all excess grease.
Observe all safety measures and notes for assembly work on the fuel, injection and ignition system and the charge air system as well as rules for cleanliness → Chapter.
–  Insert new dowel sleeves for centering engine/gearbox in the cylinder block.
   
–  Ensure that the intermediate plate has been inserted on the sealing flange and is pushed onto the dowel sleeves -arrows-.
–  Check the centering of the clutch disc → Gearbox → Rep. gr.30.
–  Inspect clutch release bearing for wear, replace if necessary.
–  Check and install clutch and clutch control
–  Lightly lubricate the drive shaft serration with grease -G 000 100-.
–  Screw on gearbox to engine → Anchor.
–  When installing the engine/gearbox assembly, ensure clearance to the assembly carrier as well as to the radiator.
–  When swiveling the unit, ensure clearance to the drive shaft.
–  Align the engine mounting so that it is stress-free through tapping movements.
  Note
t  Checking and adjusting the assembly bracket → Chapter.
t  Tightening torques of the unit mounting → Chapter.
–  Install pendulum support → Chapter.
–  Install drive shafts → Chassis → Rep. gr.40.
–  Install AC compressor → Heating, Air Conditioning → Rep. gr.87.
–  Install the V-ribbed belt → Chapter.
–  Install slave cylinder → Gearbox → Rep. gr.30.
–  Attach shift mechanism and adjust if necessary → Gearbox → Rep. gr.34.
–  Fit the plug of the engine wiring harness onto the engine control unit → Chapter.
–  Install pre-exhaust pipe → Chapter.
–  Attach propshaft → Gearbox → Rep. gr.39.
–  Install the battery and carry out the necessary work after re-connecting the battery → Electrical System → Rep. gr.27.
–  Top up coolant → Chapter.
–  Interrogate all fault memories and delete all fault entries, which are caused by removing and installing the engine → Vehicle diagnostic, testing and information system VAS 5051.
   After deleting the fault memory of the engine control unit the readiness code must be re-generated.
–  Perform a test drive.
–  Then perform a vehicle system test and if necessary eliminate the resulting faults.
Tightening torques
  S10-0353
Component Nm 
Screws and nutsM69 
 M713
 M820
 M1040
 M1270
deviations: 
Engine/gearbox connecting screws → gearbox → Rep. gr.34
Screws for assembly bracket → Chapter.

   

Assembly bracket > < Securing the engine to the assembly stand