skoda Workshop Repair Guides

Skoda Yeti Workshop Service and Repair Manuals

ABOUT US
Mechatronics for double clutch gearboxJ743 > < Shift mechanism

Removing and installing the gearbox mechanics for improved power transmission

Installing the gearbox
Installing the gearbox
Installation is performed in the reverse order, pay attention to the following points:
  Note
t  Replace the self-locking nuts and screws when undertaking assembly work.
t  Replace screws which have been tightened to a torquing angle as well as gasket rings and seals.
t  Secure all hose connections with hose clamps which comply with the series design → Electronic Catalogue of Original Parts.
t  All cable straps which are detached or cut open when removing, should be fitted on again in the same place when installing.
t  The lock washer of the selector lever control cable must always be replaced → Electronic Catalogue of Original Parts.
   
t  Replace the needle bearing -arrow- in the crankshaft → Engine; Rep. gr.13.
t  Check whether the dowel sleeves for centering the gearbox are present in the cylinder block, insert if necessary.
t  If the gearbox is inserted, ensure the intermediate plate between the engine and gearbox is correctly installed.
  N34-11460
–  Replace O-rings -1- at rigid shafts, if no new gearbox is installed.
–  Replace circlips -2- at rigid shafts, if no new gearbox is installed.
  A40-10241
–  Carefully raise gearbox with the engine/gearbox jack -V.A.G 1383 A- and put in its installation position with the gearbox mount -3282-.
  Note
t  Insert the selector lever control cable in the cable support when raising the gearbox.
t  Do not bend or buckle selector lever control cable.
t  Observe all lines and coolant hoses when raising the gearbox.
–  Adjust the gearbox mount -3282- via the spindles in such a way that the engine and the gearbox are »aligned«.
The engine and the gearbox must be moved together by hand until the engine flange and the gearbox flange touch each other all around!
–  Screw the gearbox onto the engine, while doing so turn the crankshaft if necessary.
  A34-10310
Install the unit mounting as follows:
–  Insert the gearbox console -1- between the gearbox and the supporting arm of the gearbox mount.
–  Screw the gearbox console -1- with new screws to the gearbox.
–  Evenly lift up the gearbox via the spindle of the supporting device -MP9-200 (10-222 A)- to the supporting arm of the gearbox mount.
–  First of all tighten the screws -arrows- by hand.
  Caution
Before screwing in the screws -arrows- the gearbox console must be absolutely parallel to the supporting arm of the gearbox mount, otherwise the thread is damaged.
–  Remove the gearbox mount -3282- from the gearbox.
  A10-10949
–  Install the pendulum support with new screws -arrows A, B, and C- → Chassis; Rep. gr.40.
–  Install the left drive shaft and the right drive shaft → Chassis; Rep. gr.40.
  S34-0882
–  Screw the steering joints to the track control arms -arrows- → Chassis; Rep. gr.40.
  N34-11370
–  Install protective cap for right drive shaft on the engine, to do so tighten the screws -arrows- to 35 Nm.
–  Install the charge air hose between the bottom left charge air cooler and the charge air pipe → Engine; Rep. gr.21.
–  Assemble exhaust system free of stress and install bracket for the exhaust system at the assembly carrier → Engine; Rep. gr.26.
–  Install the starter motor → Electrical System; Rep. gr.27.
–  Check the setting of the assembly bearings → Engine; Rep. gr.10.
–  Tighten the new screws of the gearbox mount to the gearbox console with recommended tightening torque → Chapter.
–  Remove the supporting device -MP9-200 (10-222 A)-.
  N34-11369
–  Carefully press the selector lever control cable -2- onto the gearshift lever and secure in the cable support with a new lock washer -1-.
–  Install the battery tray and battery → Electrical System; Rep. gr.27.
–  Inspect setting of selector lever control cable and adjust → Chapter.
–  Install air filter → Engine; Rep. gr.24 or → Engine; Rep. gr.23.
–  Install the front left wheelhouse liner → Body Work; Rep. gr.66.
–  Install the noise insulation → Body Work; Rep. gr.50.
–  Install front wheel → Chassis; Rep. gr.44.
–  If the front left vehicle level sensor -G78- was removed, check headlight beam setting → Electrical System; Rep. gr.94.
Perform the basic setting after the gearbox has been fitted with the → Vehicle diagnostic tester.
  A34-10409

Mechatronics for double clutch gearboxJ743 > < Shift mechanism