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Disassembling and assembling the gearshift forks > < Repairing gearbox housing cover
Disassembling and assembling the gearshift unit (gearshift shaft with cover)
Disassembling and assembling the gearshift unit (gearshift shaft with cover)
Special tools and workshop equipment required
t  Pipe section -MP3-479 (VW 423)-
t  Thrust piece -T10203-
   
1 - Bushing
q   for the gearshift shaft
q   extracting and inserting → Chapter flush
2 - Gearshift shaft with cover
q   replace jointly
3 - Locking bolt
q   for setting the gearshift mechanism
q   removing → Fig.
q   inserting → Fig.
4 - Reversing lever
q   Fitting position → Chapter
q   after installing set shift mechanism → Chapter
q   remove and install together with cable lock for selector cable → Chapter
q   on certain vehicles, the relay lever is secured with the clip on the gearshift cover → Fig.
5 - Sealing ring
q   for the gearshift shaft
q   lever out with screwdriver
q   inserting → Fig.
6 - Cap
q   for gearbox bleeder
7 - Gearshift lever
q   with balancing weight
q   insert in such a way that the interrupted spacing of the teeth matches the gearshift shaft → Fig.
q   may be replaced with the gearshift mechanism mounted
q   Fitting position → Chapter
8 - 20 Nm
q   replace → Electronic Catalogue of Original Parts

   
Remove locking bolt -A- from gearshift cover
–  Remove the outer part of the locking bolt.
–  Then lever out locking bolt carefully with a screwdriver.
  N34-1801
Drive locking bolt into gearshift cover
Fitting position:
The marking -1- points towards the marking -2- on the gearshift cover.
  N34-10199
Insert gasket ring -A- up to the stop
  S34-0441
Install gearshift lever
–  When positioning the gearshift lever, make sure that the tooth opening -arrow A- is located above the interrupted spacing of the teeth for the gearshift shaft -arrow B-.
  A34-0513
remove and install relay lever with clip -arrow 1-
–  Remove the clip -arrow 1- and the relay lever together with the cable lock -arrow 2-.
  Note
To install, grease bearing points and friction surfaces with grease -G 000 450 02-.
–  Insert the relay lever together with the cable lock up to the stop in the gearshift cover.
–  Inser the clip -arrow 1- in the hole of the relay lever.
l  Pay attention to secure catch of the clip.
  N34-11155

Disassembling and assembling the gearshift forks > < Repairing gearbox housing cover