Vitara 2WD V6-2.5L (2004): Transmission and Drivetrain

Also for this vehicle: Vitara 4WD L4-2.0L (2003), Vitara JLS (2Dr) 2WD L4-2.0L (2001), Vitara JLS (4Dr) 2WD L4-2.0L (2000), Vitara JLX (2Dr) 4WD L4-2.0L (2001), Vitara JLX (4Dr) 4WD L4-2.0L (2000), Vitara JS (2Dr) 2WD L4-1.6L DOHC MFI (1999), Vitara JS (4Dr) 2WD L4-2.0L (2000), Vitara JX (2Dr) 4WD L4-1.6L DOHC MFI (1999), Vitara JX (4Dr) 4WD L4-2.0L (2000).

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1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
   • Actuators and Solenoids - Transmission and Drivetrain6 pages

     • Actuators and Solenoids - A/T5 pages

       • Shift Interlock Solenoid › Component Information › Description and Operation2
       • Shift Solenoid, A/T › Component Information3 pages

         • Specifications
         • Testing and Inspection › Inspection2
     • Actuators and Solenoids - Differential › Actuator, Differential Lock › Component Information › Testing and Inspection
   • Automatic Transmission/Transaxle63 pages

     • Actuators and Solenoids - A/T5 pages

       • Shift Interlock Solenoid › Component Information › Description and Operation2
       • Shift Solenoid, A/T › Component Information3 pages

         • Specifications
         • Testing and Inspection › Inspection2
     • Case, A/T › Component Information › Specifications2
     • Clutch, A/T › Component Information › Specifications2
     • Drain Plug, A/T › Component Information › Specifications
     • Extension Housing, A/T › Component Information › Specifications2
     • Fluid - A/T › Component Information › Specifications › Capacity Specifications2
     • Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › A/T - Fluid Pipe Union Bolt & Gasket2
     • Fluid Pan, A/T › Component Information › Specifications
     • Fluid Pump, A/T › Component Information › Specifications2
     • Lateral Acceleration Sensor, A/T › Component Information › Locations
     • Output Shaft, A/T › Component Information › Service and Repair
     • Overdrive Switch, A/T › Component Information › Testing and Inspection
     • Parking Pawl, A/T › Component Information › Specifications
     • Planetary Gears, A/T › Component Information › Service and Repair
     • Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations
     • Seals and Gaskets, A/T › System Information › Service and Repair
     • Sensors and Switches - A/T6 pages

       • Lateral Acceleration Sensor, A/T › Component Information › Locations
       • Overdrive Switch, A/T › Component Information › Testing and Inspection
       • Shift Solenoid Position Sensor/Switch › Component Information › Testing and Inspection
       • Transmission Position Switch/Sensor, A/T › Component Information › Description and Operation2
       • Transmission Speed Sensor, A/T › Component Information › Testing and Inspection
     • Shift Interlock, A/T7 pages

       • Shift Interlock Cable › Component Information › Specifications234
       • Shift Interlock Relay › Component Information › Locations
       • Shift Interlock Solenoid › Component Information › Description and Operation2
     • Shift Solenoid, A/T › Component Information3 pages

       • Specifications
       • Testing and Inspection › Inspection2
     • Shifter A/T › Component Information › Specifications2
     • Shift Linkage, A/T › Shift Cable, A/T › Component Information › Adjustments2
     • Shift Solenoid Position Sensor/Switch › Component Information › Testing and Inspection
     • Speedometer Gear, A/T › Component Information › Service and Repair
     • Throttle Valve Cable/Linkage, A/T › Component Information › Specifications2
     • Torque Converter › Component Information › Technical Service Bulletins › A/T - Torque Converter Bolt Replacement/Torque2345
     • Transmission Cooler, A/T › Component Information › Specifications23
     • Transmission Position Switch/Sensor, A/T › Component Information › Description and Operation2
     • Transmission Speed Sensor, A/T › Component Information › Testing and Inspection
     • Valve Body, A/T › Component Information › Specifications2
   • Clutch, M/T19 pages

     • Clutch Disc, M/T › Component Information › Service and Repair
     • Clutch Hydraulic System14 pages

       • Clutch Fluid › Component Information › Specifications2
       • Clutch Master Cylinder › Component Information6 pages

         • Specifications23
         • Service and Repair › Removal and Installation23
       • Clutch Slave Cylinder › Component Information › Specifications23
       • Hydraulic Hose, Clutch › Component Information › Specifications23
     • Clutch Pedal Assembly › Component Information › Specifications23
     • Pressure Plate › Component Information › Specifications
   • Differential Assembly25 pages

     • Actuators and Solenoids - Differential › Actuator, Differential Lock › Component Information › Testing and Inspection
     • Differential Carrier › Component Information › Specifications
     • Differential Case › Component Information › Specifications
     • Differential Lock3 pages

       • Air Pump, Differential Lock › Component Information › Testing and Inspection2
       • Actuator, Differential Lock › Component Information › Testing and Inspection
     • Differential Axle Housing › Component Information › Testing and Inspection23456789
     • Fill Plug, Differential › Component Information › Specifications
     • Fluid - Differential › Component Information › Specifications › Capacity Specifications2
     • Pinion Bearing, Differential › Component Information › Specifications
     • Seals and Gaskets, Differential › System Information › Technical Service Bulletins6 pages

       • All Technical Service Bulletins for Seals and Gaskets: › TS06 › May › 07 › Drivetrain - Front Differential Seal Leaks23
       • Customer Interest for Seals and Gaskets: › TS06 › May › 07 › Drivetrain - Front Differential Seal Leaks23
   • Drive Axles, Bearings and Joints26 pages

     • Axle Shaft Assembly8 pages

       • Axle Flange › Component Information › Specifications
       • Axle Shaft › Component Information › Specifications234567
     • Seals and Gaskets, Drive Axles › System Information › Service and Repair
     • Wheel Bearing › Component Information4 pages

       • Specifications2
       • Service and Repair › Front2
     • Wheel Hub › Component Information13 pages

       • Diagrams
       • Service and Repair › Wheel Hub23456789101112
   • Drive/Propeller Shafts, Bearings and Joints7 pages

     • Drive/Propeller Shaft › Component Information6 pages

       • Diagrams2
       • Service and Repair › Propeller Shaft234
     • Universal Joint, Drive/Propeller Shaft › Component Information › Testing and Inspection
   • Flex Plate › Component Information › Specifications2
   • Flywheel › Component Information › Specifications2
   • Manual Transmission/Transaxle22 pages

     • Case, M/T › Component Information › Specifications
     • Countershaft, M/T › Component Information › Specifications2
     • Drain Plug, M/T › Component Information › Specifications
     • Fill Plug, M/T › Component Information › Specifications
     • Fluid - M/T › Component Information › Specifications › Capacity Specifications2
     • Input Shaft, M/T › Component Information › Specifications2
     • Mainshaft Bearing/Bushing, M/T › Component Information › Specifications
     • Reverse Gear Shaft › Component Information › Specifications
     • Reverse Idler Gear › Component Information › Specifications2
     • Shifter M/T › Component Information7 pages

       • Specifications2
       • Service and Repair › Shift Control Levers2345
     • Transmission Mount, M/T › Component Information › Specifications2
   • Relays and Modules - Transmission and Drivetrain2 pages

     • Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations
     • Relays and Modules - Transfer Case › Four Wheel Drive Selector Relay › Component Information › Locations
   • Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T6 pages

     • Lateral Acceleration Sensor, A/T › Component Information › Locations
     • Overdrive Switch, A/T › Component Information › Testing and Inspection
     • Shift Solenoid Position Sensor/Switch › Component Information › Testing and Inspection
     • Transmission Position Switch/Sensor, A/T › Component Information › Description and Operation2
     • Transmission Speed Sensor, A/T › Component Information › Testing and Inspection
   • Transfer Case2 pages

     • Four Wheel Drive Selector Relay › Component Information › Locations
     • Relays and Modules - Transfer Case › Four Wheel Drive Selector Relay › Component Information › Locations
   • Transmission Control Systems14 pages

     • Actuators and Solenoids - Transmission and Drivetrain6 pages

       • Actuators and Solenoids - A/T5 pages

         • Shift Interlock Solenoid › Component Information › Description and Operation2
         • Shift Solenoid, A/T › Component Information3 pages

           • Specifications
           • Testing and Inspection › Inspection2
       • Actuators and Solenoids - Differential › Actuator, Differential Lock › Component Information › Testing and Inspection
     • Relays and Modules - Transmission and Drivetrain2 pages

       • Relays and Modules - A/T › Shift Interlock Relay › Component Information › Locations
       • Relays and Modules - Transfer Case › Four Wheel Drive Selector Relay › Component Information › Locations
     • Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T6 pages

       • Lateral Acceleration Sensor, A/T › Component Information › Locations
       • Overdrive Switch, A/T › Component Information › Testing and Inspection
       • Shift Solenoid Position Sensor/Switch › Component Information › Testing and Inspection
       • Transmission Position Switch/Sensor, A/T › Component Information › Description and Operation2
       • Transmission Speed Sensor, A/T › Component Information › Testing and Inspection
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections