Tundra 2WD V6-4.0L (1GR-FE) (2005)
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As high pressure is applied to the brake actuator tube No.1, do not deform it.
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Do not turn the ignition switch ON until work is over.
1. DRAW OUT FLUID WITH SYRINGE
NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.
2. REMOVE FRONT DOOR SCUFF PLATE, COWL SIDE TRIM BOARD, SIDE PANEL, LOWER FINISH PANEL AND NO.2 HEATER TO
REGISTER DUCT
3. DISCONNECT 3 CONNECTORS
Disconnect the 2 actuator connectors and fluid level warning switch connector.
4. DISCONNECT BRAKE LINES
Using SST, disconnect the 4 brake lines.
SST 09023-00101
Torque: 15.2 Nm (155 kgf-cm, 11.2 ft. lbs.)
HINT:
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When disconnecting the brake lines, use tags or make a memo to identify the place to reconnect.
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At the time of installation, connect each brake line to the correct position.
5. REMOVE CLIP AND CLEVIS PIN
6. REMOVE HYDRAULIC BRAKE BOOSTER ASSEMBLY
a. Remove the 4 booster installation nuts.
Torque: 14.2 Nm (145 kgf-cm, 10 ft. lbs.)
b. Remove the hydraulic brake booster assembly and gasket.
INSTALLATION
Installation is in the reverse order of removal.
HINT: