Tundra 2WD V6-4.0L (1GR-FE) (2005)
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Vacuum Brake Booster: Service and Repair
Standard Cab, Access Cab
BRAKE BOOSTER ASSEMBLY (Standard Cab, Access Cab)
COMPONENTS
REMOVAL
1. REMOVE MASTER CYLINDER
2. DISCONNECT VACUUM HOSE FROM BRAKE BOOSTER
3. REMOVE SCUFF PLATE LH, COWL SIDE TRIM, LH, LOWER FINISH PANEL AND NO.2 HEATER TO REGISTER DUCT
4. REMOVE PEDAL RETURN SPRING
5. REMOVE CLIP AND CLEVIS PIN
6. REMOVE BRAKE BOOSTER
a. Remove the 4 nuts and clevis.
b. Pull out the brake booster and gasket.
c. Remove the 2 stopper rings, brake booster bracket and gasket from the brake booster.
INSTALLATION
1. INSTALL BRAKE BOOSTER
a. Install a new gasket to the brake booster.
b. Install the brake booster bracket and 2 stopper rings to the brake booster.
c. Install the booster and a new gasket.
d. Install the clevis to the operating rod.
e. Install and torque the booster installation nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
