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Radiator (With Air Conditioning), Remove and
Install
 Remove
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Remove fan housing with fan motor – see operation "Fan
Motor, Remove and Install (with air conditioning)".
For models with automatic transmission: Detach oil lines (1)
from transmission – at the same time remove retaining clamps
(2).
Caution
Note installation position of oil lines.
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Remove
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Detach compensation tank coolant hose (1) from radiator.
Secure radiator to upper brackets (2).
Detach coolant line bracket from lower radiator bracket.
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Detach lower radiator bracket (1) from front axle body –
note dissimilar brackets.
Detach condenser (2) from radiator – attach condenser to
front panel.
Release radiator and remove downwards.
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If present: Remove surrounding seal (1) between radiator and
condenser.
Note: The surrounding
seal is not re-installed and must therefore be disposed.
Install
Transfer parts when replacing radiator.
For version with automatic transmission: Attach oil lines to
radiator with new seal rings – tightening torque 25 Nm / 18.5
lbf. ft.
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Insert radiator in upper bracket and secure. Attach condenser to
radiator. Attach radiator with lower bracket to front axle body
– tightening torque 15 Nm / 11 lbf. ft.
Attach coolant line bracket to lower radiator bracket. Release
radiator. Attach compensation tank coolant hose to radiator.
For models with automatic transmission: Attach oil lines to
transmission (quick fittings).
Install fan housing with fan motor – see operation "Fan
Motor, Remove and Install (With Air Conditioning)".
Inspect
Charge cooling system – see operations "Cooling System,
Charge and Bleed" and "Cooling System, Check for Leaks".
For version with automatic transmission: check oil level –
see operation "Transmission Oil Level, Check and Correct" in group
"K".
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