vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Multi-plate Clutch C3, Freewheel F3 and Brake Band B3, Remove and Install (AF 20) > < Tapered Roller Bearing Outer Rings - Differential, Remove, Install and adjust Pretension (AF20)

Planetary Gear Set P2, Remove and Install (AF 20)

Survey

1

Thrust bearing

2

Race

3

Fastening nut

4

Inner race

5

Driving gear (driving), parking lock gear

6

Tapered roller bearing

7

Spacing ring

8

Driven idler gear

9

Retaining ring

10

Tapered roller bearing

11

Planetary carrier assembly

12

Retaining ring

13

Internal gear

14

Thrust bearing

15

Race


Object Number: 2416887  Size: DEFAULT

  Remove

Remove transmission – see operation "Transmission, Remove and Install (AF 20)". Secure converter against falling out.

Attach transmission to KM-694-A (2). Attach assembly to KM-113-2 (1).

Remove fluid drain bolt (3), drain transmission fluid and collect for damage diagnosis – see operation "Transmission Fluid Condition, Check (AF 13-II/AF 17/AF 20/AF 22)".

Remove converter and fluid pump seal ring – see operation "Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)".

Object Number: 2416850  Size: DEFAULT

Remove fluid pump assembly (1) with multi-disc brake B1 and B2 – see operation "Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF 20)".

Remove freewheel F1 (2) – see operation "Freewheel F1, Remove and Install (AF 20)".

Remove differential (3) – see operation "Differential, Remove and Install (AF 20)".

Remove parking lock (4) – see operation "Parking Lock, Remove and Install (AF 20)".

Remove valve body (5) – see operation "Valve Body, Remove and Install (Transmission Removed) (AF 20)".

Object Number: 2416888  Size: DEFAULT

Remove thrust bearing (1) with race. Remove fluid baffle plate (2).

Pull planetary gear set P2 (3) out of transmission. Remove thrust bearing and thrust washer.

Object Number: 2416939  Size: DEFAULT

  Inspect

Check spline and bearing of planetary gear set P2 (1) for damage and wear. If necessary, replace the assembly. Overhaul of the planetary gear set is not possible

  Install

Adhere thrust bearing and race between internal gear and clutch body in internal gear with grease.

Insert planetary gear set P2 into transmission using slight turning movements (arrows).

  Inspect

Check correct rotation of intermediate drive gear and drive gear (driving) – splines of both align when correctly installed.

Object Number: 2416940  Size: DEFAULT

  Install

Place race and thrust bearing onto planetary gear set P2.

Attach fluid baffle plate to main housing – tightening torque 7 Nm / 5 lbf. ft.

Install valve body (1) – see operation "Valve Body, Remove and Install (Transmission Removed) (AF 20)".

Install parking lock (3) – see operation "Parking Lock, Remove and Install (AF 20)".

Install differential (2) – see operation "Differential, Remove and Install (AF 20)".

Install freewheel F1 (4) – see operation "Freewheel F1, Remove and Install (AF 20)".

Install fluid pump assembly (5) with multi-disc brake B1 and B2 – see operation "Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF 20)".

Object Number: 2416889  Size: DEFAULT

Install fluid pump seal ring and converter – see operation "Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)". Secure converter against falling out.

Attach fluid drain bolt (3) with new seal ring to transmission – tightening torque 40 Nm / 29.5 lbf. ft.

Remove transmission assembly from KM-113-2 (1) with KM-694-A.

Remove transmission from KM-694-A (2).

Install transmission – see operation "Transmission, Remove and Install (AF 20)".

Charge transmission fluid.

  Inspect

Check and correct level of transmission fluid – see operation "Transmission Fluid Level, Check and Correct (AF 13-II/AF 17/AF 20/AF 22)".

Object Number: 2416850  Size: DEFAULT


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Multi-plate Clutch C3, Freewheel F3 and Brake Band B3, Remove and Install (AF 20) > < Tapered Roller Bearing Outer Rings - Differential, Remove, Install and adjust Pretension (AF20)