|
Synchroniser Rings, Remove and Install (F17
new)
Note: Transmission
remains installed.
 Remove
| 1. |
Remove shift mechanism cover (1)
| • |
see operation "Gearshift Cover, Remove and Install and/or Seal
(F13/F17/F17+/F18)"
|
|
| 2. |
Remove reversing lamp switch (2)
| • |
Disconnect reversing lamp (3) switch wiring harness plug
|
| • |
Unscrew reversing lamp switch
|
|
| 3. |
Remove end shield (4) cover
| • |
See operation "Gasket for End Shield Cover, Replace
(F13/F17/F17+/F18)".
|
|
| 4. |
Remove end shield (5)
| • |
See operation "Gasket for End Shield, Replace
(F13/F17/F17+/F18)".
|
|
| 5. |
Remove main shaft
| • |
see operation "End Shield, Dismantle and Assemble (F17
new)"
|
|
|
|
| 6. |
Dismantle main shaft
| • |
see operation "Main Shaft, Dismantle and Assemble (F17 New)
|
|
| 7. |
Check synchroniser rings
| • |
Check affected synchroniser ring and replace if necessary
|
1
|
4th gear synchroniser ring
|
|
2
|
3rd gear synchroniser ring
|
|
3
|
1st gear inner synchroniser ring
|
|
4
|
1st gear intermediate ring
|
|
5
|
1st gear outer synchroniser ring
|
|
6
|
2nd gear outer synchroniser ring
|
|
7
|
2nd gear intermediate ring
|
|
8
|
2nd gear inner synchroniser ring
|
|
|
|
|
Install
Important: Lubricate rotating
parts on their bearing, running, seating, and pressure surfaces
using transmission fluid. If a synchromesh body assembly has been
completely dismantled then the following method of procedure shall
be observed for assembly.
|
| 8. |
Assemble synchromesh body
| • |
Insert synchromesh body (3) into shifter collar (2).
|
| • |
Insert sliding blocks (1, 5)
Note: With open end to
synchromesh body
|
| • |
Insert synchroniser springs (4) on both sides
Note: Free end of
synchromesh body lifts when in correct position. If necessary,
insert synchroniser spring offset by 180°. Offset end of
synchroniser spring will engage in a slide block.
|
|
| 9. |
Assemble main shaft
| • |
see operation "Main Shaft, Dismantle and Assemble (F17 New)
|
|
|
|
| 10. |
Install main shaft
| • |
see operation "End Shield, Dismantle and Assemble (F17
new)"
|
|
| 11. |
Install end shield (1)
Note: Note magnet.
| • |
See operation "Gasket for End Shield, Replace
(F13/F17/F17+/F18)".
|
|
| 12. |
Fit end shield (2) cover
| • |
See operation "Gasket for End Shield Cover, Replace
(F13/F17/F17+/F18)".
|
|
| 13. |
Fit gearshift cover (5)
| • |
see operation "Gearshift Cover, Remove and Install and/or Seal
(F13/F17/F17+/F18)"
|
|
| 14. |
Transmission Fluid Level, Check and Correct
| • |
see operation "Transmission Fluid, Check and Correct
(F13/F17/F17+/F18)"
|
|
| 15. |
Fit reversing lamp switch (3)
| • |
insert with new seal ring
|
| • |
Tighten reversing lamp switch
| – |
Tightening torque 20 Nm
|
|
| • |
Connect wiring harness plug (4)
|
|
|
|
| 16. |
Check gearshift
| • |
Check ease of gear shifting with vehicle standing, engine
running and clutch disengaged.
|
|
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