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Vauxhall Workshop Service and Repair Manuals

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Water Pump Pulley Replacement - 1.7L Diesel LPL, LPV, LUD and LUE > < Water Outlet Replacement - 1.7L Diesel LPL and LPV

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Radiator Inlet Hose Replacement (1.7L Diesel LPL, LPV, LUD, LUE)

Warning: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
1. Open the hood.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
3. Unclip the engine control module bracket and hang the engine control module aside. Refer to Engine Control Module Replacement .
4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
5. Drain coolant fluid. Refer to Cooling System Draining and Filling .
6. Lower the vehicle.

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7. Place a collecting basin underneath.
8. Unlatch the radiator inlet hose bracket clip (1).
9. Remove the radiator inlet hose clamp (3).
10. Remove the radiator inlet hose (4) from the water outlet (2).

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11. Remove the radiator inlet hose clamp (2).
12. Remove the radiator inlet hose (1) from the radiator (3).

Installation Procedure


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1. Install the radiator inlet hose (1) to the radiator (3).
2. Reposition the radiator inlet hose clamp (2).

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3. Install and reposition the radiator inlet hose (4) to water outlet (2).
4. Reposition and tighten the radiator inlet hose clamp (3).
5. Latch the radiator inlet hose bracket clip (1).
6. Fill the cooling system. Refer to Cooling System Draining and Filling .
7. Clip in the engine control module to the engine control module bracket. Refer to Engine Control Module Replacement .
8. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
9. Close the hood.

Water Pump Pulley Replacement - 1.7L Diesel LPL, LPV, LUD and LUE > < Water Outlet Replacement - 1.7L Diesel LPL and LPV