Engine Support Fixture
Special Tools
| • |
EN-47649-100
Engine Bridge Feet |
| • |
EN-47650
Retainer Frame |
| • |
EN-47650-050
Mounting Rail |
| • |
EN-47650-250
Front Adapter |
| • |
EN-47650-300
Rear Adapter |
For equivalent regional tools refer to,
Special Tools .
Assemble EN-47649 Engine Bridge
Install the EN-47649-100 feet (4) to the
EN-47649 bridge (1).
| 1. |
Tighten the mounting bolt (2)
and the nut (6) on both sides. |
| |
Put washer (5) under the nut on both sides. |
| 2. |
Tighten the adjustment screw
(3) when the bridge is adjusted vertical on both sides.
|
Assemble and Adjustment of EN-47650 - Retainer Frame
| • |
Pre-assemble the
EN-47650-250 adapter (1) by following
manufacturer's instructions. |
|
Note: Pre-assemble
special tool assembly outside the vehicle, in accordance with the
table.
|
| • |
Pre-assemble the
EN-47650 frame off vehicle. |
Measurement
|
Dimension
|
a
|
1425 mm (56 in)
|
b
|
510 mm (20 in)
|
c
|
425 mm (17 in)
|
d
|
140 mm (5.5 in)
|
|
| |
| 1. |
Install the
EN-47650-30 extension bars (1, 6) of the frame set
to the EN-47650 frame . |
|
Note: Outer bars of
the EN-47650 frame MUST be arranged parallel.
|
| 2. |
Tighten the hexagons (2, 6) on
both sides. |
| 3. |
Adjust the height of the
EN-47650 frame . |
| |
• |
Tighten the hexagons (3, 5) on
both sides |
| |
• |
Adjust height with the
hexagons (4) on both sides |
Installation Procedure
| 1. |
Use long arm (1) of
EN-47650-300 adapter for this operation.
|
|
Caution: To
avoid paint damage, use protective covers on the fenders.
|
|
Note: Do NOT tighten
fasteners of the EN-47650-300 adapter .
|
| 2. |
Install the
EN-47650-300 adapter (1) to the hole (2) in the
front compartment rail. |
| 3. |
With the aid of an assistant
install the EN-47650 frame (1) to the vehicle. If
necessary readjust the EN-47650 frame (1) for
appropriate fitting. |
| 4. |
Tighten the rear side of
EN-47650 frame : |
| |
4.1 |
Insert the safety pins (2)
through the EN-47650-300 adapters and the side bar
to prevent movement. |
| |
4.2 |
Tighten the EN-47650
frame to the EN-47650-300 adapters with
mounting bolts (1). |
| |
4.3 |
Tighten the bolts (3,
4). |
| |
4.4 |
Tighten outer bolts (1)
EN-47650-300 adapters . |
| |
4.5 |
Retighten ALL hexagons of the
EN-47650 frame . |
| 5. |
Tighten the front side of the
EN-47650 frame : |
| |
5.1 |
Align the hook (1) with thumb
wheel (2) to upper tie bar. |
| |
5.2 |
Tighten the hook (1) to upper
tie bar, using the thumb wheel (4). |
| |
5.3 |
Tighten bolts at clamping
piece (3). |
|
Note: EN-47650-050 rail is equipment of the
EN-47650 frame and enclosed in the
EN-47650 frame tool kit.
|
| 6. |
Install the
EN-47650-050 rail (4) to the EN-47650
frame . |
| |
Secure the EN-47650-050 rail (4) with the
safety pins (3). |
|
Note: Secure the
chain boxes with hook chains on the outside of engine bride.
|
| 7. |
Install the EN-47649
bridge (5) with the aid of an assistant onto the
EN-47650-050 rail (4). |
| |
Secure the EN-47649 bridge (5) with the safety
pins (2). |
| 8. |
When the tool assembly
EN-47650 frame and EN-47649 bridge
is under load, adjust complete assembly and retighten ALL
fasteners. |
Removal Procedure
|
Note: Secure the
chain boxes with hook chains on the outside of engine bride.
|
| 1. |
Remove the EN-47649
bridge (5) with the aid of an assistant. |
| |
Remove the safety pins (2). |
|
Note: EN-47650-050 rail is equipment of the
EN-47650 frame and enclosed in the
EN-47650 frame tool kit.
|
| 2. |
Remove the
EN-47650-050 rail (4) from the EN-47650
frame . |
| |
Remove the safety pins (3). |
| 3. |
Remove the front side of the
EN-47650 frame : |
| |
• |
Loosen the bolts from the
clamping piece (3). |
| |
• |
Loosen the hook (1) with thumb
wheel (2) and turn the hook 90° from the upper tie bar.
|
| 4. |
Loosen the rear side of the
EN-47650 frame : |
| |
4.1 |
Loosen the EN-47650
frame from the EN-47650-300 adapters with
mounting bolts (1). |
| |
4.2 |
Remove the safety pins (2)
from the EN-47650-300 adapters and the side
bars. |
| 5. |
With the aid of an assistant
remove the EN-47650 frame (1) from the
vehicle. |
| 6. |
Remove the
EN-47650-300 adapter (1) from the front compartment
rail. |
| 7. |
Clean the contact surfaces (1)
from the EN-47650 frame on the upper tie bar with
solvent. |
|
