vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Fuel Rail Installation > < Vacuum Pump Removal

Fuel Injector Installation

Special Tools

•  EN-47632   Cleaning Tool
•  EN-48559   Injector Protective Caps

For equivalent regional tools, refer to Special Tools .


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1. Clean the injector sealing surfaces in the cylinder head, using the EN-47632   cleaning tool (1) in following procedure:
  1.1 Use the brush side to loosen the dirt.
  1.2 Use the sponge side to remove the dirt.

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2. Install the 4 NEW fuel injector gaskets (6) to the camshaft housing.
3. Remove the EN-48559   protective caps from the injector nozzles.
4. Install the 4 NEW fuel injector seals (5) to the fuel injectors.
5. Install the 4 fuel Injectors (1) with the 2 fuel injector brackets (7).
6. Install the 2 fuel injector spherical washers (4).
7. Install the 2 fuel injector conical washer (3).

Caution: Refer to Fastener Caution

8. Install the 2 fuel injector bracket nuts (2) and tighten to 20 N·m (15 lb ft) .

Fuel Rail Installation > < Vacuum Pump Removal