vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Catalytic Converter Heat Shield Removal - 1.7L Diesel LPL, LPV and LUB > < Catalytic Converter Installation - 1.7L Diesel LPL, LPV and LUB

Exhaust Manifold Installation (1.7L Diesel LPL, LPV and LUB)


           2189414


1. Clean the sealing surfaces.
2. Install a NEW exhaust manifold gasket (1).
3. Install the exhaust manifold along with the turbocharger (2).
4. Loosely install the 7 exhaust manifold nuts (3) and the washers.

           2189488


5. Loosely install the 2 exhaust manifold bolts (4) and the washers.

Caution: Refer to Fastener Caution .


           2189413


6. Tighten the exhaust manifold nuts and the exhaust manifold bolts in the tightening sequence as shown to 69 N·m (51 lb ft) .
7. Connect the turbocharger oil return hose to the engine and install the clamp (1).
8. Install the turbocharger oil feed pipe hollow screw (2). Use NEW copper seal rings (3) and (4).
9. Tighten the turbocharger oil feed pipe hollow screw to 21 N·m (16 lb ft) .

Catalytic Converter Heat Shield Removal - 1.7L Diesel LPL, LPV and LUB > < Catalytic Converter Installation - 1.7L Diesel LPL, LPV and LUB