|
Brake Servo, Remove and Install – RHD
Vehicles
 Remove
| 1. |
Remove water deflector
|
| 2. |
Remove brake master cylinder
|
| 3. |
Remove brake lines (1) of brake master cylinder on hydraulic
modulator
| • |
Unclip brake lines from fastenings on bulkhead and set brake
servo aside
|
|
| 4. |
Detach vacuum hose (2) from brake servo, thread through
bulkhead and lay aside
|
| 5. |
Detach retaining plate (3) for fastening bolt of brake servo
piston rod
| • |
Detach brake pedal return spring (5) on brake pedal
|
|
| 6. |
Release wiring harness plug for pedal sensor (4) and
disconnect
|
|
|
| 7. |
Remove fastening nuts for brake servo on cover plate and pedal
mounting. Remove brake servo
|
Install
| 8. |
Insert brake servo on cover plate in the plenum chamber with
new gasket
| • |
Attach to pedal mounting with new fastening nuts (arrows) 20 Nm
Note: When inserting,
ensure that the piston rod of the brake servo is seated correctly
in the brake pedal.
|
|
| 9. |
Install piston rod with fastening bolt to brake pedal and
secure with retaining plate (1).
|
| 10. |
Attach brake pedal return spring (3) in brake pedal
|
| 11. |
Connect wiring harness plug for pedal sensor (2)
|
|
|
| 12. |
Thread vacuum hose (1) through bulkhead and attach to brake
servo
|
| 13. |
Install brake master cylinder 
|
| 14. |
Expose brake lines
| • |
Clip on to bulkhead and on to hydraulic modulator (2) and
attach brake master cylinder - tightening torque 16 Nm
|
|
| 15. |
Correct brake fluid reservoir so that it reaches the "MAX"
mark
|
| 16. |
Bleed brake system and check for leaks
|
| 17. |
Install water deflector
|
|
|
|
