vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Remove and install rear wheel brake linings / apply adhesive foil > < Brake Linings - Front Wheel Brake, Remove and Install

Brake Linings – Rear Wheel Brake, Remove and Install

  Remove

1.   Remove rear wheels
•   Mark position in relation to wheel hub
•   Remove fastening bolt for lower brake calliper guide bolt (1)
Counterhold against hexagonal section of guide bolt (arrow) with open-ended wrench
2.   Fold brake calliper (2) upwards
•   Remove brake linings (3) from retaining frame
Note:   Observe installation position.
•   Remove sliding plates (4) from retaining frame
Object Number: 2411418  Size: DEFAULT


3.   Clean brake calliper shaft and retaining frame with soft wire brush.

  Install

Warning:   Brake fluid increases in brake fluid reservoir.
4.   Press piston of brake calliper back into the housing with KM-6007 (1) and Adapter KM-6007-10 (2).
Note:   In doing so, ensure that when pushing back the piston, the piston is located with a recess aligned with the inspection aperture of the brake calliper (arrows see figure). Illustration shows completed installation.
Object Number: 2403092  Size: DEFAULT


5.   Coat retaining frame and sliding plates lightly with the special grease contained in the brake linings kit in the area of the contact surface between the sliding plates and retaining frame (arrows)
6.   Insert sliding plates (1) in the retaining frame
•   Detach adhesive film (2) from brake lining plate (3)
•   Insert brake linings (4) in the sliding plates on the retaining frame
Note:   Insert the brake lining with acoustic wear indicator on the inside (piston side of the brake calliper).
Object Number: 2403093  Size: DEFAULT


7.   Fold brake calliper (1) downwards over brake linings
•   install new fastening bolt for lower brake calliper guide pin (2) - tightening torque 45 Nm
Counterhold against hexagonal section of guide bolt (arrow) with open-ended wrench
Object Number: 2411419  Size: DEFAULT


8.   Fit rear wheels - tightening torque 110 Nm

Remove and install rear wheel brake linings / apply adhesive foil > < Brake Linings - Front Wheel Brake, Remove and Install