vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Remove and install rear wheel brake linings / apply adhesive foil > < Removing and installing load-dependent brake proportioning valve, models F 08, F 08 & W5L, F 68

Remove and install front wheel brake linings (Z 17 DTH engine)

Warning:   All brake linings on axle must be replaced,

  Remove

1.   Detach appropriate front wheel
•   Unscrew 5x bolt
Note:   Mark position in relation to centre of wheel.
2.   Detach brake calliper (2)
•   Detach retaining clip (1)
•   Remove 2 x caps (3)
•   Unscrew 2 x screws (4) and remove brake calliper
Object Number: 2406096  Size: DEFAULT


3.   Remove brake lining
•   Remove inner lining from brake calliper
•   Remover outer lining from retaining frame
Important:   Brake fluid rises in brake fluid container, if necessary suction with standard suction bottle.
•   Push back piston of brake calliper
4.   Clean brake calliper and retaining frame around bearing surface of brake linings, clean screw thread in retaining frame

  Install

5.   Install brake lining
•   Apply special grease to back and slide faces
•   Insert outer lining (1) in retaining frame (2)
Note:   Lower wear indicator (3)
•   Insert inner lining (5) in brake calliper (4)
Object Number: 2406097  Size: DEFAULT


6.   Attach brake calliper (1)
•   Coat 2x new bolts (3) with locking compound and tighten ( 27.5 Nm )
•   Replace 2x caps (2)
•   Attach retaining clip (4)
Object Number: 2406098  Size: DEFAULT


7.   Attach front wheel
•   Tighten 5x bolts ( 110 Nm )
Note:   Observe installation position.
8.   Check brake fluid level and correct if necessary

Remove and install rear wheel brake linings / apply adhesive foil > < Removing and installing load-dependent brake proportioning valve, models F 08, F 08 & W5L, F 68