Vauxhall Workshop Service and Repair Manuals

J 606800 Fan Motor, Replace (Y 17 DT, with AC, RHD)

1. Open bonnet Caution! On vehicles from model year 04 with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected. It must be recalibrated. 2. Disconnect battery Detach ground cable 3. Remove air cleaner housing (1) Remove wiring harness plug for hot film mass air flow meter (3) Release in direction of arrow Remove air intake hose (4) Loosen clamp (5) Remove bolt (2)

4. Raise vehicle

5. Remove ribbed V-belt cover Remove 3 bolts (1) Remove clip (arrow).

6. Remove ribbed V-belt Tension ribbed V-belt tensioner in direction of arrow Using KM-913-A at fastening bolt (1) Note! Mark running direction

7. Detach pressure switch wiring harness plug (1) Unclip bracket

8. Detach centre charge air pipe Release lower clamp (2) Remove lower bolt (1)

9. Detach air intake pipe

• From turbocharger
• Release clamp

10. Detach fan motor wiring harness

• Unclip wiring harness

11. Release fan housing

• Unscrew left bolt

12. Remove charge air hose

• From intercooler
• Release clamp

13. Drain coolant Place collecting basin underneath. Open drain bolt

14. Lower vehicle

15. Detach centre charge air pipe Remove upper bolt (1) Remove charge air hose From turbocharger Loosen clamp (2)

16. Remove wiring harness plug for engine management Engine control unit wiring harness plug (1) Release in direction of arrow Disconnect combination plug (2) (grey) Disconnect combination plug (5) (black) 17. Remove air intake hose (3) Remove 2 bolts Detach engine vent hose (4) From cylinder head cover Detach air intake pipe from turbocharger Unclip wiring harness

18. Unclip lower coolant hose

• From fan housing

19. Unclip fan housing wiring harness

20. Detach upper coolant hose

• From radiator

21. Remove fan housing

• Unscrew right bolt
• Unclip air conditioning wiring harness
• Disconnect compressor wiring harness plug

22. Detach fan wheel Unscrew nut (1) Note! Left hand thread 23. Detach fan motor Unscrew 3 nuts (arrows) Detach fan thermostatic switch Unclip wiring harness Remove bolt

24. Attach fan motor

• Tighten nuts (5 Nm / 3.7 lbf. ft.)
• Attach fan thermostatic switch
• Attach wiring harness
• Tighten bolt

25. Attach fan wheel

• Tighten nut (5 Nm / 3.7 lbf. ft)

26. Install fan housing

• Attach wiring harness
• Connect compressor wiring harness plug
• Tighten 2 bolts (5 Nm / 3.7 lbf. ft.)

27. Connect upper radiator hose

28. Fasten lower radiator hose

29. Install air intake pipe

• Tighten 2 bolts
• Attach engine vent hose
• Attach wiring harness
• Replace clips

30. Attach engine control unit wiring harness plug

• 3 off

31. Attach centre charge air pipe

• Install charge air hose
• Fasten clamp (3.5 Nm / 2.6 lbf. ft.)
• Screw in upper bolt

32. Raise vehicle

33. Tighten coolant drain bolt

34. Install centre charge air pipe

• Install lower bolt
• Fasten clamp (3.5 Nm / 2.6 lbf. ft.)

35. Attach fan motor wiring harness

• Attach wiring harness

36. Attach charge air hose

• To charge air cooler
• Tighten clamp (3.5 Nm / 2.6 lbf. ft.)

37. Attach pressure switch wiring harness plug

• Clip in bracket

38. Install ribbed V-belt

• Note! Observe running direction and installation position
• Release ribbed V-belt tensioner
• With KM-913-A

39. Attach ribbed V-belt cover

• Screw in bolts
• Install clip

40. Lower vehicle

41. Install air cleaner housing

• Tighten bolt
• Fasten air intake hose.
• Tighten hose clamp (3.5 Nm / 2.5 lbf. ft.)
• Connect wiring harness plug to hot film mass air flow meter

42. Connect battery

43. Calibrate steering angle sensor

• Switch on ignition

Note:   Rotate the steering wheel one time from its right-hand to its left-hand stop.

44. Top up coolant

• Note! Top up and bleed cooling system – see operation "Top up and bleed cooling system"
• Observe specified coolant quantity

45. Program volatile memories

46. Close bonnet