vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD) > < J600500 Radiator, Replace (Z 14 XE, AF 13 II, with AC, LHD)

Corsa C

J600500 Radiator, Replace (Y 17 DT, without AC, RHD)

1. Open bonnet

 Object Number: 2410625 Size: DEFAULT

Caution!

On vehicles from model year 04 with ESP - the steering angle sensor loses its basic adjustment each time the battery is disconnected. It must be recalibrated.

2. Disconnect battery

  • Detach ground cable

3. Release upper front panelling

  • Remove 3 bolts (1)

4. Raise vehicle

5. Release lower front panelling

  • Disconnect wiring harness plug
  • Remove 3 clips (2)
  • Remove 4 bolts (1)
  • Remove 2 nuts (3)
 Object Number: 2410626 Size: DEFAULT

6. Detach front panelling

  • Note! 2. mechanic
  • Remove and close the hose – high-pressure – Headlamp washer system
    • With KM-807

7. Drain coolant

  • Place collecting basin underneath.
  • Open drain bolt
 Object Number: 2411059 Size: DEFAULT

8. Remove intercooler

  • Remove charge air hoses (1, 3)
    • 2 off
  • Remove bolt (4)
  • Detach retaining clip (2)
 Object Number: 2411129 Size: DEFAULT

9. Detach lower charge air pipe (1)

  • From centre charge air pipe (2)
  • Pull from guide
 Object Number: 2411130 Size: DEFAULT

10. Lower vehicle

11. Detach lower coolant hose

  • From radiator (arrow)
 Object Number: 2411131 Size: DEFAULT

12. Detach upper coolant hose (2)

  • From radiator
 Object Number: 2411132 Size: DEFAULT

13. Detach coolant compensation tank hose (1)

  • From radiator

14. Detach fan housing

  • Remove 2 bolts (arrows)
  • Note! Carefully pull fan housing upwards
 Object Number: 2411133 Size: DEFAULT

15. Raise vehicle

16. Remove radiator

  • Suspend radiator
  • Remove lower radiator bracket
    • 2 off
  • Remove radiator downwards carefully

17. Detach attaching parts

18. Attach attaching parts

19. Install radiator

  • Carefully insert radiator
  • Install lower radiator bracket
    • Tighten bolts

20. Lower vehicle

21. Attach fan housing

  • Tighten bolts

22. Attach coolant compensation tank hose

23. Attach upper coolant hose

24. Attach lower coolant hose

25. Raise vehicle

26. Install lower charge air pipe

27. Install intercooler

28. Position front panelling

  • Note! 2. mechanic
  • Install high-pressure headlamp washer hose

29. Fasten lower front panelling

  • Install clips
  • Tighten bolts
  • Tighten nuts
  • Connect wiring harness plug.

30. Lower vehicle

31. Fasten upper front panelling

  • Tighten bolts

32. Connect battery

33. Calibrate steering angle sensor

  • Switch on ignition

Note:   Rotate the steering wheel one time from its right-hand to its left-hand stop.

34. Top up coolant

  • Note! Top up and bleed cooling system – see operation "Top up and bleed cooling system"
  • Observe specified coolant quantity

35. Program volatile memories

36. Close bonnet
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J600500 Radiator, Replace (Z 18 XE, with Air Conditioning, LHD) > < J600500 Radiator, Replace (Z 14 XE, AF 13 II, with AC, LHD)