Vauxhall Workshop Service and Repair Manuals

Remove and install oil pump (Z 10 XE, Z 10 XEP, with air conditioning, LHD)

  Remove

3.   Drain coolant Note:   In "ECO" model variant remove lower engine compartment cover, see operation "J481500 Removing and installing lower engine compartment cover (ECO)" in group "A" •   Place collecting basin underneath. •   Open drain bolt (arrow)

4.   Remove air cleaner housing (1) •   Disconnect 2 wiring harness plugs – Hot film mass air flow sensor (3), tank vent valve (2) •   Unclip tank vent valve •   Remove suction pipe (4) – Unscrew 2 nuts – Detach engine vent hose (5) •   On Z 10 XEP: Remove air intake hose – Release clamp •   Remove bolt (arrow)

5.   Loosen right front wheel. 6.   Raise vehicle 7.   Remove right front wheel. •   Unscrew 4 bolts 8.   Raise vehicle 9.   Remove ribbed V-belt cover •   Unscrew 3 bolts (1) •   Remove clip (arrow)

10.   Attach KM-6169-2 to transmission •   Tighten 2x bolts 95 Nm

11.   Attach KM-6169 (1) •   Place left of KM-6169 onto front axle body (arrows, illus. I) – Guide pin must be seated in bore in front axle body •   Attach both right holders on the front axle body (arrows, Illus. II). – Guide pin must be seated in bore in front axle body (arrow, Fig. III) •   Tighten 2 bolts

12.   Attach connection to KM-6169 •   Adjust bracket (2) for support •   Screw on nut (1) 13.   Adjust supports •   Transmission side – Turn spindles until mounts (3) are positioned at guide journals free of play •   Engine timing side – Insert journal of the support in the bore of the cylinder block without play (arrow) – Tighten nuts (1)

14.   Loosen right engine bracket •   Loosen lower bolt (1) 15.   Lower vehicle

16.   Remove right engine bracket •   Loosen engine damping block – Unscrew 2 bolts (1) •   Unscrew 2x bolt (arrows) 17.   Loosen coolant pump ribbed V-belt pulley •   Undo 3 bolts

18.   Remove ribbed V-belt Note:   Mark running direction and note installation position •   Tension ribbed V-belt tensioner in direction of arrow with KM-6131 •   Use KM-6130 (1) 19.   Remove coolant pump ribbed V-belt pulley •   Unscrew 3 bolts

20.   Detach throttle body preheater hose (1) 21.   Detach heater supply hose (3) from coolant pump 22.   Disconnect coolant temperature sensor (2) wiring harness plug

23.   Detach upper coolant hose (1) from coolant pump •   Release clamp 24.   Detach lower radiator hose (2) from coolant pump •   Release clamp

25.   Remove coolant pump (1) Note:   Note guide bushings during removal •   Unscrew 9 bolts Note:   Pay attention to different bolt lengths (arrows = short bolts) 26.   If present: Detach coolant pump cover (2) Note:   Note different designs •   Unscrew 2 bolts 27.   Unscrew closure bolt (3) 28.   Detach coolant connection •   Unscrew 3 bolts 29.   Clean sealing surfaces •   Coolant pump, coolant pump cover, coolant pipe, timing case

  Install

31.   Install coolant connection •   Replace gasket •   Tighten 3x bolts 8 Nm 32.   Screw in closure bolt •   Replace seal ring •   Tighten bolt 15 Nm 33.   If present: Fit coolant pump cover •   Replace gasket •   Tighten 2 bolts 8 Nm 34.   Install coolant pump Note:   Ensure that guide sleeves are correctly seated (arrows) •   Replace gasket (1) •   Tighten 3x bolts (2) 8 Nm

51.	Lower vehicle Note:   With "ECO" model variant - install lower engine compartment cover