|
Replace exhaust manifold gasket (Z 12 XE, Z 14
XEP, with air conditioning, LHD)
Note: On vehicles as
of model year 04 with ESP - the steering angle sensor loses its
basic adjustment each time the battery is disconnected. It must be
recalibrated.
 Remove
| 4. |
Remove front exhaust pipe
Note: When removing the
centre muffler, a catalytic converter, an exhaust manifold, or an
exhaust manifold with catalytic converter, secure the portion of
the exhaust system remaining on the vehicle to prevent uncontrolled
sagging
| • |
For this purpose, the exhaust system portion including the
flexpipe may be fastened to the vehicle underbody using suitable
means, such as wire
Note: Angular
dislocations of the flexpipe as small as 5 to 10 degrees offset
from the intended installation position can cause damage and
subsequent complete failure of the flexpipe.
|
|
| 5. |
Remove ribbed V-belt cover
|
|
|
| 6. |
Remove ribbed V-belt
| • |
Tension ribbed V-belt tensioner in direction of arrow with
KM-6131 (2)
|
| • |
Remove from compressor ribbed V-belt pulley
|
|
| 7. |
Loosen compressor
Note: The air
conditioning system remains closed
|
|
|
| 9. |
Detach intake pipe (1)
| • |
Pull suction pipe from bracket
|
|
|
|
| 10. |
Remove heated oxygen sensor for mixture regulation
| • |
Disconnect wiring harness connector.
|
| • |
Unclip cable from bracket
|
| • |
Carefully unscrew using KM-6129
(1)
|
|
|
|
| 11. |
Remove oil dipstick guide tube
|
| 12. |
Remove exhaust manifold heat shield
|
|
|
| 13. |
Remove compressor
| • |
Disconnect wiring harness connector.
|
|
| 14. |
Remove exhaust manifold
| • |
Remove exhaust manifold from below
|
|
Install
| 15. |
Clean sealing surfaces
| • |
Cylinder head, exhaust manifold
|
|
| 16. |
Install exhaust manifold
| • |
Tighten 9 nuts 15 Nm (wait for
30 sec. and then 15 Nm again)
|
|
| 18. |
Attach exhaust manifold heat shield
|
|
|
| 19. |
Install oil dipstick guide tube
|
| 20. |
Install oxygen sensor, mixture regulation, heated
| • |
Apply assembly paste to threads
|
| • |
Tighten oxygen sensor with KM-6129
40 Nm
|
| • |
Connect wiring harness plug
|
|
| 22. |
Fasten compressor
| • |
Tighten 2 lower bolts 20 Nm
|
|
| 23. |
Install ribbed V-belt
Note: Observe running
direction and installation position
| • |
Relax ribbed V-belt tensioner with KM-6130
|
|
| 24. |
Install ribbed V-belt cover
|
| 25. |
Attach front exhaust pipe
|
| 27. |
Fasten compressor
| • |
Connect wiring harness plug
|
|
| 30. |
Program volatile memory
|
| 31. |
In vehicles with ESP: calibrate steering angle sensor
| • |
Rotate the steering wheel one time from its right-hand to its
left-hand stop
|
|
|
