vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

J313900 Toothed Belt, Replace (Z 18 XE, with Air Conditioning, LHD) > < J313740 Toothed Belt Cover - Upper Section, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

J313750 Toothed Belt Cover - Lower Section, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

  Remove

1.   Open bonnet
2.   Remove engine cover.
•   Unscrew oil filler pipe cap
•   Unscrew 2 bolts
•   Screw on oil filler pipe cap
3.   Remove air cleaner housing (1)
•   Disconnect 2 wiring harness plugs
Hot film mass air flow meter (4), tank vent valve (2)
•   Unclip tank vent valve
•   Detach intake hose
•   Detach engine vent hose (3)
•   Remove bolt (arrow)
Object Number: 2411290  Size: DEFAULT


4.   Remove upper part of toothed belt cover
•   Unscrew 3 bolts (arrows)
•   Unclip from rear toothed belt cover
Object Number: 2410726  Size: DEFAULT


5.   Raise vehicle
6.   Remove right-hand air duct
•   Unscrew 3 bolts (arrows)
7.   Remove ribbed V-belt cover
•   Unscrew 3 bolts (1)
•   Remove clip (2)
8.   Lower vehicle
Object Number: 2411291  Size: DEFAULT


9.   Detach front right wheel
•   Loosen 4 bolts
10.   Raise vehicle
11.   Remove right front wheel.
•   Remove 4 bolts
12.   Raise vehicle
13.   Remove ribbed V-belt
•   Tension ribbed V-belt tensioner in direction of arrow with KM-913-A (2)
•   Use KM-6130 (1)
Object Number: 2410700  Size: DEFAULT


14.   Remove ribbed V-belt tensioner
•   Tension ribbed V-belt tensioner.
•   Remove KM-6130 (2)
•   Release ribbed V-belt tensioner
•   Remove bolt (1)
Object Number: 2410697  Size: DEFAULT


15.   Detach crankshaft ribbed V-belt pulley
•   Prise front closure plug out of oil pan
•   Use KM-911
•   Remove bolt
•   Remove KM-911
Object Number: 2411293  Size: DEFAULT


16.   Release lower part of toothed belt cover
•   Remove bolt (arrow)
•   Unclip from rear toothed belt cover
17.   Lower vehicle
Object Number: 2411206  Size: DEFAULT


18.   Remove lower part of toothed belt cover
•   Unclip from rear toothed belt cover
•   Remove downwards

  Install

19.   Install lower part of toothed belt cover
•   Clip to rear of toothed belt cover
•   Tighten bolt 4 Nm
20.   Install ribbed V-belt tensioner
•   Tighten bolt 35 Nm
•   Tension ribbed V-belt tensioner with KM-913-A
•   Use KM-6130
21.   Attach crankshaft ribbed V-belt pulley
•   Use KM-911
•   Replace bolt
•   Tighten bolt 95 Nm + 30° + 15°
•   Remove KM-911
•   Insert front closure plug
22.   Install ribbed V-belt
•   Observe running direction and installation position
•   Slacken ribbed V-belt tensioner with KM-913-A
•   Remove KM-6130
23.   Install ribbed V-belt cover
•   Screw in bolts
•   Install clip
•   Install air duct
Tighten 3 bolts
24.   Lower vehicle
25.   Mount right front wheel.
•   Screw in 4 bolts
26.   Lower vehicle
27.   Fasten right front wheel.
•   Tighten 4 bolts 110 Nm
28.   Install upper part of toothed belt cover
•   Clip to rear of toothed belt cover
•   Tighten 3x bolts 4 Nm
29.   Install air cleaner housing
•   Tighten bolt
•   Install suction hose
•   Attach engine vent hose
•   Clip in tank vent valve
•   Connect 2 wiring harness plugs
30.   Install engine cover.
•   Unscrew oil filler pipe cap
•   Insert retaining lugs
•   Tighten 2x bolts 8 Nm
•   Screw on oil filler pipe cap
31.   Close bonnet

J313900 Toothed Belt, Replace (Z 18 XE, with Air Conditioning, LHD) > < J313740 Toothed Belt Cover - Upper Section, Remove and Install (Z 18 XE, with Air Conditioning, LHD)