vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Ignition Module > < J745500 Engine Control Unit, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

J740500 Coolant Temperature Sensor, Replace (Z 18 XE, with Air Conditioning, LHD)

  Remove

1.   Open bonnet
2.   Raise vehicle
3.   Drain coolant
•   Place collecting basin underneath.
•   Open drain bolt (arrow)
4.   Lower vehicle
5.   Remove engine cover.
•   Unscrew oil filler pipe cap
•   Remove 2 bolts
•   Screw on oil filler pipe cap
Object Number: 2410656  Size: DEFAULT


6.   Remove intake pipe
•   Remove bolt (arrow)
•   Pull intake pipe out of bracket
Object Number: 2411292  Size: DEFAULT


7.   Detach upper radiator hose (3) from thermostat housing
8.   Disconnect wiring harness plug for coolant temperature sensor (2)
9.   Remove thermostat housing (4)
•   Unscrew 2x bolt (arrows)
•   Detach preheater hose for throttle valve module (1) from thermostat housing
10.   Remove coolant temperature sensor
Object Number: 2411305  Size: DEFAULT


  Install

11.   Install coolant temperature sensor
•   Replace seal ring
•   Tighten coolant temperature sensor 20 Nm
12.   Clean sealing surface
•   Thermostat housing, cylinder head
13.   Install thermostat housing
•   Attach preheater hose for throttle valve module
•   Replace gasket
•   Tighten 2 bolts 20 Nm
14.   Connect coolant temperature sensor wiring harness plug
15.   Attach upper radiator hose
16.   Attach intake pipe
•   Tighten bolt
17.   Install engine cover.
•   Unscrew oil filler pipe cap
•   Insert retaining lugs
•   Tighten 2x bolts 8 Nm
•   Screw on oil filler pipe cap
18.   Raise vehicle
19.   Close coolant drain bolt
20.   Lower vehicle
21.   Top up coolant
22.   Close bonnet

Ignition Module > < J745500 Engine Control Unit, Remove and Install (Z 18 XE, with Air Conditioning, LHD)