vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Differential > < Recommended Torque Values

Special Service Tools

Object Number: 2410101  Size: DEFAULT

KM-113-2

Bracket

Mount for transmission bracket with KM-552, KM-444-C

 

 

KM-161-B

Bearing Puller

To remove various transmission parts

 

 

KM-258

Assembly Sleeve

To press on various transmission parts

 

 

KM-277

Bevel Gear Bearing Installer Sleeve

To press on various transmission parts

 

 

KM-303

Removal Sleeve

To press out tapered roller bearing outer race


Object Number: 2410102  Size: DEFAULT

KM-304

Remover

To drive tapered roller bearing outer race out of transmission with KM-451. Place KM-502-A underneath

 

 

KM-305

Remover / Installer

To press various bearing parts out of casing

 

 

KM-307-B

Remover Plate

To press off various transmission parts

 

 

KM-308

Remover / Installer

To drive in and out roll pins for shift rod and shift fork

 

 

KM-311

Installer Sleeves

To press on various transmission parts


Object Number: 2410103  Size: DEFAULT

KM-313

Sliding Hammer

Remove axle shaft from transmission with KM-902

 

 

KM-328-B

Remover

To pull stop plug out of end shield

 

 

KM-334

Assembly Sleeves

To press spacer washer onto main shaft

 

 

KM-396

Ring pliers

To remove and install various retaining rings

 

 

KM-407-A

Ring Installer

To press ball bearing from drive shaft


Object Number: 2410104  Size: DEFAULT

KM-443-B

Ring pliers

To remove and install various retaining rings

 

 

KM-444-C

Transmission Holder

To hold transmission housing with KM-113-2

 

 

KM-446

Installer Drift

Push in axle shaft seal ring

 

 

KM-447

Remover / Installer

Unscrew and screw transmission housing bearing ring

 

 

KM-451

Remover / Installer

To press in and out tapered roller bearing outer races


Object Number: 2410105  Size: DEFAULT

KM-453

Press-on Pieces

To press tapered roller bearing inner races onto differential housing

 

 

KM-454-B

Remover / Installer

To drive in and out bearing for main shaft and drive shaft in transmission housing and seal rings in bearing ring and transmission housing

 

 

KM-456

Centring Drift

Pre-assembly of differential

 

 

KM-458-A

Locator Drift

To clamp differential in vice

 

 

KM-466-A

Remover / Installer

Various pressing operations


KM-470-B

Angular Torque Wrench

For use when tightening all bolt connections with torque data including angles


Object Number: 2402892  Size: DEFAULT

KM-473

Sleeve

To press on 5th gear (driving/driven) (F17+))


Object Number: 2405958  Size: DEFAULT

KM-507-C

Remover

Pressing tie rod joint out of steering knuckle


Object Number: 2402768  Size: DEFAULT

KM-514

Installer Sleeve

To press on and off various transmission parts


Object Number: 2403529  Size: DEFAULT

KM-522

Press-on Pieces

Tapered roller bearing inner races onto differential housing


Object Number: 2403693  Size: DEFAULT

KM-527-A

Adjuster

To adjust transmission shift linkage


Object Number: 2403531  Size: DEFAULT

Object Number: 2410107  Size: DEFAULT

MKM-536-A

Friction Coefficient Meter

To measure slip torque in conjunction with KM-6037

 

 

KM-552

Installer

To hold end shield during installation operations

 

 

KM-553-A

Remover

To detach gear wheel for 5th gear (driving) from drive shaft

 

 

KM-554

Installer

To press on gear wheel for 5th gear

 

 

KM-556-A

Puller Set

To pull out bearing for main shaft and drive shaft in transmission housing


Object Number: 2410108  Size: DEFAULT

MKM-557-A

Puller Set

To pull axle shaft seal rings out of transmission housing

 

 

MKM-558-10

Closure Cap

To seal off brake fluid reservoir

 

 

KM-569-A

Plug Remover

To prise out hollow pin on shift guide

 

 

KM-577

Installer

To press 3rd/4th gear synchromesh body onto main shaft

 

 

MKM-599

Inner Extractor

To pull bearing for main shaft out of transmission housing


Object Number: 2410109  Size: DEFAULT

MKM-610

Torque Wrench

Range: 30 -130 Nm / 22 – 96 lbf. ft. For using when tightening all bolt connections to torque

 

 

MKM-611

Torque Wrench

Range: 10 – 60 Nm / 7 – 44 lbf. ft. For using when tightening all bolt connections to torque

 

 

KM-652

Flywheel Holder

To lock flywheel when removing and installing clutch.

 

 

KM-727

Remover

To drive stop plug out of end shield with KM-328-B

 

 

KM-734

Guide Bolt

To centre clutch


MKM-883-1

Engine Bridge

To hold/lower/raise the engine in conjunction with MKM-883-7 when removing the transmission and end shield


Object Number: 2403036  Size: DEFAULT

MKM-883-7

Adapter set

To hold the engine in conjunction with MKM-883-1


Object Number: 2406715  Size: DEFAULT

KM-902

Remover

Remove axle shaft from transmission with KM-313


Object Number: 10680346  Size: DEFAULT

KM-904

Base Frame

To remove and install various vehicle components with additional adapters


Object Number: 2402902  Size: DEFAULT

KM-982

Mount

Gearshift cover mount for overhaul operations on manual transmission (F13+/F17+)


Object Number: 2413152  Size: DEFAULT

Object Number: 2410111  Size: DEFAULT

KM-983

Remover

To remove intermediate selector detent sleeve and slide block pin with KM-328-B

 

 

KM-6037

Adapter

To turn differential completely to check bearing pretension with MKM-536-A

 

 

KM-6155

Guide Domes

Centring the end shield for removal and installation

 

 

KM-6157

Assembly Sleeve

Installation of the central release

 

 

KM-6168

Centring Equipment

To remove and install and centre front axle body with KM-904


Object Number: 2410112  Size: DEFAULT

KM-6169

Engine/Transmission Mount

To position the engine/transmission unit when removing and installing front axle body with KM-904 and KM-6168

 

 

KM-6170

Remover

To detach clip of piston rod and clutch pedal with MKM-6202

 

 

KM-6174

Bleeding Hoses

Bleeding the hydraulic clutch actuation

 

 

KM-6181

Spring Pin

Steering intermediate shaft adjustment

 

 

MKM-6202

Pliers

To detach piston rod clip and clutch pedal with KM-6170


KM-6263

Removal and Installation Tools

Removal and Installation of All Clutches


Object Number: 2403542  Size: DEFAULT

Object Number: 2410088  Size: DEFAULT

MKM-J-6459-B

Torque Wrench

Range: 0 -11 Nm / 0 – 8 lbf. ft. For using when tightening all bolt connections


MKM-6600-1

Torque wrench 4-40 Nm

Small torque wrench with low torque range, for use in confined spaces in conjunction with MKM-6600-100, MKM-6600-200 and MKM-6600-300


Object Number: 9008332  Size: DEFAULT

MKM-6600-2

Torque wrench 20-120 Nm

Large torque wrench with high torque range, for use in confined spaces in conjunction with MKM-6600-100, MKM-6600-200 and MKM-6600-300


Object Number: 9008333  Size: DEFAULT

MKM-6600-100

Push-fit torx wrench set

Size: E8, E10, E11, E12, E14, E16, E18, E20, E22, E24, for use in confined spaces in conjunction with MKM-6600-1 and MKM-6600-2


Object Number: 9008334  Size: DEFAULT

MKM-6600-200

Push-fit box wrench set

Size: 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27, for use in confined spaces in conjunction with MKM-6600-1 and MKM-6600-2


Object Number: 9008335  Size: DEFAULT

MKM-6600-300

Push-fit open-end wrench set

Size: 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27, for use in confined spaces in conjunction with MKM-6600-1 and MKM-6600-2


Object Number: 9008336  Size: DEFAULT

DT-47648

Transmission holder

To remove, install and hold transmission


Object Number: 10679626  Size: DEFAULT

Differential > < Recommended Torque Values