vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Shift Actuation Assembly, Remove and Install (F23) > < Gear Shift Assembly, Remove and Install (F 23)

Replace shift cable (F23)

  Remove

1.   Remove centre console
Important:   Open clamping piece as far as notch (4) only; opening any further (overstretching) may destroy clamping piece.
2.   Detach shift cables from shift lever assembly
•   Detach selector cable from clamping piece (3)
Note:   Transmission in neutral. Open clamping piece using a small screwdriver.
•   Detach shift cable from clamping piece (2)
•   Unclip shift cables from counterhold
Note:   Compress to release lugs (1)
Object Number: 2405974  Size: DEFAULT


3.   Detach crash box
Note:   The fuel system remains closed.
•   Z 13 DT/Z 17 DTH
•   Y 17 DT
Object Number: 2405971  Size: DEFAULT

4.   Detach shift cables (1) from transmission
•   Unclip shift cables from shift linkage lever using KM-6042 (3)
•   Unclip 2x out of counterhold
Note:   Pull back sleeve (2) and pull cable from counterhold. Note cable arrangement.

5.   Detach shift cables
•   Unclip guide sleeve (1) from bulkhead
•   Remove shift cables
Note:   Guide shift cables upwards.
Object Number: 2405975  Size: DEFAULT


  Install

6.   Insert shift cables
Note:   2nd mechanic is required.
•   Insert in bulkhead and vehicle interior
7.   Install shift cables
•   Clip guide sleeve (1) into bulkhead
Note:   Make sure installation position is correct. Mark should be up.
Object Number: 2405975  Size: DEFAULT


Object Number: 2403667  Size: DEFAULT

8.   Attach shift cables (1) to transmission
•   Clip to shift linkage lever
•   Clip 2x into counterhold
Note:   Pull sleeve (2) back and insert cable in counterhold. Shift cable (black) on top, selector cable (white) on bottom.

9.   Attach shift cables to shift lever assembly
•   Insert selector cable (white) in clamping piece (3)
Note:   Do not lock clamping piece yet
•   Insert shift cable (black) in clamping piece (2)
Note:   Do not lock clamping piece yet
•   Clip shift cables into counterhold
Note:   Make sure that the lugs (1) engage.
Object Number: 2405976  Size: DEFAULT


10.   Transmission Shift Linkage, Adjust LUREF_1.gif
11.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged
12.   Install centre console
13.   Attach crash box
•   Z 13 DT/Z 17 DTH
•   Y 17 DT

Shift Actuation Assembly, Remove and Install (F23) > < Gear Shift Assembly, Remove and Install (F 23)