vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Remove and install fuel hose for add-on heater fuel dosing pump > < Centre fuel tank degassing line (petrol engines)

Front Fuel Return Line with Fuel Return Hose, Remove and Install

Concerns Y17DT, Y17DTL and Z17DTH engines

Warning:   Fuel escapes – observe safety measures and national legislation.

  Remove

1.   Disconnect battery
•   Disconnect earth lead from battery.
2.   Disconnect front fuel return line (1) with KM-796 at quick-release fitting of centre fuel return line (2)
•   Seal fuel return line (1) and fuel return line (2) with KM-807
3.   Unclip front fuel return line from brackets (arrows)
4.   Remove fuel return hose (4) from connecting piece (3) at fuel injection pump.
5.   Remove front fuel return line with fuel return hose
Object Number: 2410201  Size: DEFAULT


  Install

6.   Insert front fuel return line with fuel return hose
7.   Attach fuel return hose (2) to connection piece (1) on fuel injection pump
Note:   Use new clamp.
8.   Clip front fuel return line to brackets (arrows).
9.   Remove KM-807 and attach front fuel return line (3) to centre fuel return line (4) with quick-release fitting
Note:   Quick-release fitting must engage perceptibly.
Object Number: 2410202  Size: DEFAULT


10.   Connect battery earth cable.
11.   Program volatile memories
12.   Check fuel system for leaks
•   With the engine running

Remove and install fuel hose for add-on heater fuel dosing pump > < Centre fuel tank degassing line (petrol engines)