vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Switches, Control Unit, Relays, Ignition Lock > < Relay Frame - Engine Compartment Main Fuse Carrier, Remove and Install

Relay Frame – Engine Compartment Light Module, Remove and Install

  Remove

1.   Disconnect battery.
2.   Detach cover of relay box
Object Number: 2404598  Size: DEFAULT

3.   Remove relay frame, engine compartment fan module (1) LUREF_1.gif
4.   Remove relay frame, engine compartment main fuse carrier (2) LUREF_1.gif
5.   Unclip relay frame for engine compartment light module (3), (arrows)
6.   Release necessary wiring harnesses, disconnect necessary wiring harness plugs and unscrew necessary earth connections

Important:   Note the installation positions of the relays and fuses.
7.   Remove relays and fuses.
8.   Remove cable ties (tape loops) (1)
9.   Compress head of housing retainer (2) and remove
Object Number: 2404599  Size: DEFAULT


10.   Release secondary retainer
11.   Release housing on both sides (1)
12.   Lever up housing (2) and slide in direction (3)
Note:   For a clearer illustration, the cables are not shown.
13.   Compress head of housing release (5) and secure the upper part by inserting the housing retainer into the preliminary position
Object Number: 2404600  Size: DEFAULT


14.   The individual cables must be replaced in the new housing one by one if possible. If this is not possible, the cables must be marked correspondingly
15.   The secondary retainer must be released on the new housing.
16.   The released housing must be secured with the housing retainer
17.   Before inserting into the new housing, the spring contacts must be checked. If necessary, the locking mechanism (1) must be corrected carefully
Object Number: 2404406  Size: DEFAULT


18.   Unlocking tool required:
1. MKM-923-4

Object Number: 2404602  Size: DEFAULT


19.   Release locking mechanisms of the RT 6.3-contacts with Special Tool MKM-923-4 and pull out the contacts
20.   The locking mechanisms (1) for these contacts are in the housing
Object Number: 2404603  Size: DEFAULT


Object Number: 2404604  Size: DEFAULT

21.   Release locking mechanism of the MP 2.8-contacts with Special Tool MKM-923-4 and pull out the contacts
22.   The locking mechanisms are on the contacts

23.   Insert the contacts that have not yet been inserted into the previously noted chambers of the new housing
Object Number: 2404605  Size: DEFAULT

24.   Compress head of housing retainer (1) and remove
25.   Release secondary retainers (2) and push the upper part into the limit position, upper and lower part are now flush
26.   Secure upper part by inserting the housing retainers (3)
27.   Check correct seating of all the contacts
28.   Secure cables at 2 points (4) with tape loops

  Install

Object Number: 2404606  Size: DEFAULT

29.   Insert relays, fuses and cover flap (arrows)

30.   Fasten released wiring harnesses
•   connect disconnected wiring harness plugs
•   connect released earth connections
31.   Install relay carrier, engine compartment fan module LUREF_1.gif
32.   Install relay frame, engine compartment main fuse carrier LUREF_1.gif
33.   Insert relay frame for engine compartment light module
34.   Relay box cover
35.   Connect battery.
36.   Program volatile memories
37.   Electrical function check

Switches, Control Unit, Relays, Ignition Lock > < Relay Frame - Engine Compartment Main Fuse Carrier, Remove and Install