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Gearbox Cover, Dismantle and Assemble
(F13+/F17+)
 Remove
| 1. |
Remove gearshift cover
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| 2. |
Install gearshift cover KM-982
(3)
| • |
Clamp gearshift cover with KM-982 in
vice
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|
| 3. |
Remove intermediate lever engaging sleeve
| • |
Pull out of gearshift cover with KM-328-B (1) and KM-983-2
(2) (I)
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| 4. |
Install connecting link guide bolts
| • |
Pull out of gearshift cover with KM-328-B and KM-983-1 (4)
(II)
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|
| 5. |
Remove bushing (6), pressure spring (7) and washer (8)
| • |
Detach retaining ring (5) from intermediate shift lever with
retaining ring pliers
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| 6. |
Remove gearshift cover from KM-982
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|
| 7. |
Remove intermediate gearshift lever (1)
| • |
Turn gearshift rod (2) with gearshift finger in the direction
of the arrow
|
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| 8. |
Pull shift rod from cover
| • |
Knock roll pin out of gearshift finger (3) with drift punch
Note: Note recess in
cover
|
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| 9. |
Prise seal ring (4) out of cover
|
Important: Do not disassemble
cover further.
|
| 10. |
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|
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Install
| 11. |
Install new seal ring
| • |
Coat seal ring with grease
|
| • |
Drive flush into cover with suitable sleeve (1)
|
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| 12. |
Slide shift rod into cover and shift finger
| • |
Drive new locating pin into shift finger and shift rod
Note: Allow pin to
protrude by approx. 2 mm .
|
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| 13. |
Insert intermediate shift lever into cover
| • |
Shift finger must sit in intermediate shift lever
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| 14. |
Place washer (5), spring (4) and sleeve (3) on gearshift lever
shaft
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| 15. |
Fit gearshift cover to KM-982
| • |
Drive guide bolt for connecting link (2) into gearshift
cover
Note: Ensure that guide
bolt sits in connecting link.
|
|
| 16. |
Drive intermediate shaft engaging sleeve (1) with matching
sleeve (3) into cover
Note: Ensure that
engaging sleeve is not damaged.
| • |
Detach gearshift cover from KM-982
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| 17. |
Install gearshift cover
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