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Vauxhall Workshop Service and Repair Manuals

Free lock cyl. repair front door assy. (FS), load comp.cover and tailgate. > < Lock Cylinder - Tailgate, Remove and Install - Models F35, M35, P35

Free-wheel Lock Cylinder – Front Door, Remove and Install

  Remove

Front door inner panelling – see operation "Front Door Inner Panelling, Remove and Install". Partially remove water vapour barrier. Handle shell with lock cylinder – 2 nuts. Detach linkage. Disconnect wiring harness plug.

Object Number: 2398155  Size: DEFAULT

Detach free-wheel housing (1) from bracket (2). Remove roll pin (3) with punch, diameter 2.5 mm . Remove bracket

Note:   The hole produced (4) will not result in damage

Unclip retaining clip (1) on back from free-wheel housing and roller control. Remove freewheel housing from latch.

Object Number: 8125651  Size: DEFAULT

  Install

Insert new free-wheel housing.

Note:   Ensure that the tensioning spring (1) is inserted correctly in the housing. Illustration shows housing without roller control for a clearer view.

Clip in the retaining clip on the back of the free-wheel housing

Object Number: 8125650  Size: DEFAULT

Object Number: 2398156  Size: DEFAULT

Right hand bore (2) must align with hole (1) in the bracket. Drive in new roll pin with punch. Caulk roll pin on the back of bracket with the point of a punch (3). Install handle unit.

Connect wiring harness plug. Attach linkage. Install handle shell with lock cylinder – 2 nuts. Install water vapour barrier, front door inner panelling.


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Free lock cyl. repair front door assy. (FS), load comp.cover and tailgate. > < Lock Cylinder - Tailgate, Remove and Install - Models F35, M35, P35