Pressure Plate and Clutch Disc, Remove and Install (Flat Flywheel)
Remove
Remove transmission – see operation "Manual Transmission, Remove and Install".
Attach KM-632-A (1) to engine block (use fastening bolts M12 x 30 mm).
Compress clutch pressure plate with KM-632-A and fit KM-526-A (2 and 3).
Remove pressure fixture from KM-632-A.
Lock flywheel with KM-652 (4).
Detach fastening bolts (arrows) for pressure plate.
Remove pressure plate and clutch disc.
Inspect
Check pressure plate and clutch plate for wear, replace if necessary.
Check needle bearing in crankshaft, if necessary remove with KM-556-1 (1) and KM-691 (2) or KM-328-B.
Install
Press in new needle bearing with KM-235-D to the stop.
Note: If the pressure plate is replaced, attach KM-526-A to new pressure plate.
Compress spring tangs of pressure plate under a press until KM-526-A can be inserted.
Note: When installing the clutch disc, ensure that the lettering "Getriebeseite/transmission side" is facing the transmission.
Centre clutch disc using KM-237.
Attach pressure plate to flat flywheel.
Tightening torque:
Fastening bolt M7
15 Nm / 11 lbf. ft.
Fastening bolt M8
28 Nm / 21 lbf. ft.
Remove KM-237 (1) from clutch plate.
Compress pressure plate with KM-623-A until KM-526-A can be removed
Install transmission – see operation "Manual Transmission, Remove and Install".
