vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Technical Information > < Switch-on volume of radio too low

Group R-70 to R-75: only Vauxhall

 

Subject

 

Sound Package

 

 

Vehicles

 

Omega-B (only Saloon)

 

General

 

The Sound Package is available exclusively together with Radios SC 804 CDC or CD 300 RDS. In addition to the standard equipment (8 loudspeakers), the Sound Package offers a sound processor and two bass loudspeakers.

 

 

The sound processor is optimally tuned to the acoustics of the Omega-B Saloon. It consists of an amplifier and an equaliser which is pre-set and cannot be altered.

 

 

Location of Components in Vehicle

 

1     Treble speaker, front door, left

2     Radio

3     Treble speaker, front door, right

4     Wiring harness plug X7, instrument panel & radio, rear

5     Wide band loudspeaker, front door, right

6     Treble speaker, rear door, right

7     Wide band loudspeaker, rear door, right

8     Bass loudspeaker, rear, right

9     CD changer

10   Bass loudspeaker, rear, left

11   Sound processor

12   Wide band loudspeaker, rear door, left

13   Treble speaker, rear door, left

14   Wide band loudspeaker, front door, left

15   Wiring harness plug X1, instrument panel & body

 

 

Object Number: 2391242  Size: DEFAULT

 

 

 

 

Object Number: 2392456  Size: DEFAULT

 

 

Circuit Diagram

(Excerpt from Overall Circuit Diagram)

 

Unit Identification                                                                  Current Path

 

E19   Heated rear screen, antenna                                        1060

 

F4     Fuse, CD changer                                                        1077

F6     Fuse, sound processor                                                  1034

F12   Fuse, instrument illumination                                            -

 

H1     Radio                                                                            1045

H37   Wide band loudspeaker, front door, left                      1039

H38   Wide band loudspeaker, front door, right                    1044

H39   Wide band loudspeaker, rear door, left                       1048

H40   Wide band loudspeaker, rear door, right                     1052

H52   Treble speaker, front door, left                                    1039

H53   Treble speaker, front door, right                                  1044

H57   Treble speaker, rear door, left                                     1048

H58   Treble speaker, rear door, right                                   1052

H61   Bass loudspeaker, rear, left                                          1037

H62   Bass loudspeaker, rear, right                                        1040

 

U18   Amplifier, antenna, rear screen                                    1060

U23   Sound processor                                                           1034

U24   CD changer                                                                  1070

 

X1     Instrument panel & body                                             1039

X7     Instrument panel & radio, rear                                     1034

X11   Body & driver's door                                                   1039, 1044

X12   Body & co-driver's door                                              1039, 1044

X13   Body & rear door, left                                                  1048

X14   Body & rear door, right                                                1052

X15   Radio, rear & Sound Package                                      1037

X23   Body & tailgate                                                            1056

 

 

Abbreviations

 

BEL       Instrument illumination

CD         CD changer

DWA     Anti-theft warning system

EMP      Radio

HS         Heated rear screen

ID          Info-Display (TID/MID)

KW        Estate

TEL       Telephone

WEG     Odometer signal

 

 

Object Number: 2391243  Size: DEFAULT

 

 

 

Terminal Assignment

 

Sound Processor, 26-pin

 

1     Output (-), bass loudspeaker, rear, left

2     Output (-), bass loudspeaker, rear, right

3     Ground (Ter. 31)

4     Ground (Ter. 31)

5     Output (+) bass loudspeaker, rear, left

6     Output (+) bass loudspeaker, rear, right

7     Battery + (Ter. 30) from fuse F6

8     Battery + (Ter. 30) from fuse F6

9     Output (-), door loudspeaker, rear, right

10   Output (-), door loudspeaker, front, right

11   Output (-), door loudspeaker, front, left

12   Output (-), door loudspeaker, rear, left

13   Output (+), door loudspeaker, rear, right

14   Output (+), door loudspeaker, front, right

15   Output (+), door loudspeaker, front, left

16   Output (+), door loudspeaker, rear, left

17   Input, audio ground from radio (pin 9)

18   Not occupied

19   Not occupied

20   Not occupied

21   Input, sound processor ON/OFF from radio (pin 7)

22   Input, audio signal, rear right, from radio (pin 13)

23   Input, audio signal, front right, from radio (pin 14)

24   Input, audio signal, front left, from radio (pin 15)

25   Input, audio signal, rear left, from radio (pin 16)

26   Ground (Ter. 31)

 

 

Object Number: 2391244  Size: DEFAULT

 

 

Radios SC 804 CDC/CD 300 RDS, 26-pin

 

1     Ground, signal output to anti-theft warning system

2     Ignition ON (Ter. 15)

3     Voltage supply for illumination from dimmer, instrument illumination (Ter. 58d)

4     Ground (Ter. 31)

5     Input, odometer signal

6     Input, radio mute function from telephone

7     ON/OFF circuit output for sound processor (pin 21), CD changer (pin 6), antenna amplifier, MID/TID, telephone

8     Battery + (Ter. 30) from fuse F12

9     Output, audio ground to sound processor (pin 17)

10   Not occupied

11   Not occupied

12   Not occupied

13   Output, audio signal, rear right, to sound processor (pin 22)

14   Output, audio signal, front right, to sound processor (pin 23)

15   Output, audio signal, front left, to sound processor (pin 24)

16   Output, audio signal, rear left, to sound processor (pin 25)

17   Data lead SCL to MID/TID

18   Data lead MRQ to MID/TID

19   Not occupied

20   Input, audio ground from CD changer (pin 2)

21   Input, audio signal, right, from CD changer (pin 3)

22   Data lead SDA to MID/TID

23   Ground (Ter. 31)

24   Data lead + D2 B to CD changer (pin 9)

25   Data lead - D2 B to CD changer (pin 7)

26   Input, audio signal, left, from CD changer (pin 1)

 

 

Object Number: 2391244  Size: DEFAULT

 

 

CD Changer, 9-pin

 

1   Output, audio signal, left, to radio (pin 26)

2   Output, audio ground to radio (pin 20)

3   Output, audio signal, right, to radio (pin 21)

4   Ground (Ter. 31)

5   Battery + (Ter. 30) from fuse F4

6   Input, CD changer ON/OFF from radio (pin 7)

7   - D2 B data lead from radio (pin 25)

8   Ground, data lead from radio

9   + D2 B data lead from radio (pin 24)

 

 

Object Number: 2391245  Size: DEFAULT

 

 

42-pin Wiring Harness Plug, Instrument Panel & Radio, Rear, X7

(footwell, front right)

 

3     Audio ground from radio to sound processor

4     Battery + (Ter. 30) for sound processor from fuse F6

8     Radio mute function from telephone

10   Audio signal, rear right, from radio to sound processor

12   Audio signal, front left, from radio to sound processor

14   Audio signal, front right, from radio to sound processor

16   Audio signal, rear left, from radio to sound processor

17   Control lead from radio to CD changer ON/OFF

18   Control lead from radio to telephone ON/OFF

21   Ground (Ter. 31) for sound processor

25   Control lead from radio to sound processor ON/OFF

26   Audio (-) from sound processor to loudspeaker, rear door, right

27   Audio (+) from sound processor to loudspeaker, rear door, right

28   Audio (-) from sound processor to loudspeaker, front door, left

29   Audio (+) from sound processor to loudspeaker, front door, left

30   Audio (-) from sound processor to loudspeaker, front door, right

31   Audio (+) from sound processor to loudspeaker, front door, right

32   Audio (-) from sound processor to loudspeaker, rear door, left

33   Audio (+) from sound processor to loudspeaker, rear door, left

34   Ground, data lead from radio to CD changer

35   Audio ground from CD changer to radio

36   - D2B data lead from radio to CD changer

37   + D2B data lead from radio to CD changer

38   Ground (Ter. 31) for sound processor

39   Audio signal, right, from CD changer to radio

40   Audio signal, left, from CD changer to radio

41   Battery + (Ter. 30) for CD changer from fuse F4

42   Ground (Ter. 31) for CD changer

 

 

Object Number: 2391246  Size: DEFAULT

 

 

Technical Data

 

Sound processor - pre-set equaliser with integrated amplifier

 

Frequency range:                             20-20,000 Hz

Power:                                             4 x 20 watt (door loudspeakers)

2 x 40 watt (bass speakers)

Total harmonic distortion:                below 0.1 %

Signal noise interval:                       above 80 dB

Channel voice-over damping:         above 40 dB

Weight:                                            approx. 1.5 kg

Dimensions:                                     200 x 55 x 165 (mm)

 

 

Sound Processor, Remove and Install

 

-    Open luggage compartment lid.

-    Remove spare wheel cover.

-    Detach spare wheel and remove.

-    Push wiring harness bracket (1) to the left.

-    Pull inner rear left quarter panel forwards (arrow).

-    Loosen fastening bolts (2), do not unscrew.

-    Push sound processor approx. 10 mm backwards, then to the left (guide bolt heads through fastening holes) into space between inner and outer rear left quarter panel.

-    Remove sound processor backwards.

 

 

Release and remove wiring harness plug as shown in illustration F 1364 (below).

 

 

Install analogously in reversed order.

 

 

Object Number: 2391247  Size: DEFAULT

 

 

Checking Procedures

 

In the event of customer complaints, subject voltage supply and loudspeakers including wiring to a quick check according to the checking procedures before replacing the sound processor.

 

Before performing the check, remove sound processor as described and check that the wiring harness plug is correctly connected and that the catch is properly engaged.

If the fault is not eliminated by this, find the required test steps from the fault description in the trouble-shooting chart.

 

 

Trouble-shooting Chart

 

Before trouble-shooting, switch off radio, release and remove sound processor wiring harness plug. Inspect plug contacts of wiring harness plug.

 

 

Designation

Test Step

 

 

1

2

3

4

5

6

7

8

9

 

No function of sound processor

·

·

·

 

 

 

 

 

 

 

No function of one or both bass loudspeakers

 

 

 

·

·

 

 

 

 

 

No function of loudspeaker in driver's door

 

 

 

 

 

·

 

 

 

 

No function of loudspeaker in co-driver's door

 

 

 

 

 

 

·

 

 

 

No function of loudspeaker in left rear door

 

 

 

 

 

 

 

·

 

 

No function of loudspeaker in right rear door

 

 

 

 

 

 

 

 

·

 

 

 

Test Step

Tester Multimeter

Test

Notes

Nominal Value

 

 

MKM-587-A

 

between

 

 

 

 

 

from

 

 

 

 

 

1

Ohmmeter, range 200 W

 

Fuse in sound processor

Ter. 1

Ter. 2

·   Remove fuse beside sound processor plug.

·   Measurement between both contacts of fuse.

 

approx. 0 W

 

 

Possible faults:

(If nominal value is not attained)

 

Fuse in sound processor defective.

 

2

Voltmeter, range 20 V, DC

 

Voltage supply to sound processor

 

Ter. 3

 

Ter. 3

 

Ter. 4

 

Ter. 4

 

Ter. 7

 

Ter. 8

 

Ter. 7

 

Ter. 8

 

·   Measurements in sound processor wiring harness plug

 

higher than 11,5 V

higher than 11,5 V

higher than 11,5 V

higher than 11,5 V

 

 

 

Possible faults:

(If nominal value is not attained)

 

Fuse F6 defective.

Interruption in instrument panel wiring harness between fuse F6 and wiring harness plug X7/Ter. 4.

Interruption in instrument panel wiring harness between grounding point 11 (on steering bracket) and wiring harness plug X7/Ter. 21.

Grounding point 11 corroded.

Interruption in radio wiring harness, rear, between wiring harness plug X7 and sound processor wiring harness plug.

Wiring harness plug X7 (instrument panel & radio, rear) disconnected.

 

3

Ohmmeter, range 200 W

 

Bridges in sound processor wiring harness plug

 

Ter. 7

Ter. 3

 

Ter. 8

Ter. 4

 

·   Measurements in sound processor wiring harness plug

 

approx. 0 W

approx. 0 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Bridge in sound processor wiring harness plug between Ter. 3 and Ter. 4 interrupted.

Bridge in sound processor wiring harness plug between Ter. 7 and Ter. 8 interrupted.

 

4

Ohmmeter, range 200 W

 

Bass loudspeaker, rear, left, loudspeaker lead

 

Ter. 1

 

Ter. 5

 

·   Measurements in sound processor wiring harness plug

 

6,5 - 7,5 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and bass loudspeaker, rear left.

Wiring harness plug at bass loudspeaker, rear left, disconnected.

Bass loudspeaker, rear left, defective.

 

5

Ohmmeter, range 200 W

 

Bass loudspeaker, rear right, loudspeaker lead

 

Ter. 2

 

Ter. 6

 

·   Measurements in sound processor wiring harness plug

 

6,5 - 7,5 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and bass loudspeaker, rear right.

Wiring harness plug at bass loudspeaker, rear right, disconnected.

Bass loudspeaker, rear right, defective.

 

6

Ohmmeter, range 200 W

 

Door loudspeakers and their leads (front door, left)

 

Ter. 11

 

Ter. 15

 

·   Measurements in sound processor wiring harness plug

 

3 - 4 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and wiring harness plug X7.

Wiring harness plug X7 (instrument panel & radio, rear) disconnected.

Interruption in instrument panel between wiring harness plug X7 and wiring harness plug X1.

Wiring harness plug X1 (instrument panel & body) disconnected.

Interruption in body wiring harness between wiring harness plug X1 and wiring harness plug X11* (front door, left).

Wiring harness plug X11* (front door, left) disconnected.

Interruption in front door wiring harness, left, between wiring harness plug X11* and loudspeaker, front door, left.

Wiring harness plug at loudspeaker, front door, left, disconnected.

Loudspeaker, front door, left, defective.

 

 

*) X12 on RHD

 

7

Ohmmeter, range 200 W

 

Door loudspeakers and their leads (front door, right)

 

Ter. 10

 

Ter. 14

 

·   Measurements in sound processor wiring harness plug

 

3 - 4 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and wiring harness plug X7.

Wiring harness plug X7 (instrument panel & radio, rear) disconnected.

Interruption in instrument panel wiring harness between wiring harness plug X7 and wiring harness plug X1.

Wiring harness plug X1 (instrument panel & body) disconnected.

Interruption in body wiring harness between wiring harness plug X1 and wiring harness plug X12* (front door, right).

Wiring harness plug X12* (front door, right) disconnected.

Interruption in front door wiring harness, right, between wiring harness plug X12* and loudspeaker, front door, right.

Wiring harness plug at loudspeaker, front door, right, disconnected.

Loudspeaker, front door, right, defective.

 

 

*) X11 on RHD

 

8

Ohmmeter, range 200 W

 

Door loudspeakers and their leads (rear door, left)

 

Ter. 12

 

Ter. 16

 

·   Measurements in sound processor wiring harness plug

 

3,5 - 4,5 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and wiring harness plug X7.

Wiring harness plug X7 (instrument panel & radio, rear) disconnected.

Interruption in instrument panel wiring harness between wiring harness plug X7 und wiring harness plug X1.

Wiring harness plug X1 (instrument panel & body) disconnected.

Interruption in body wiring harness between wiring harness plug X1 and wiring harness plug X13 (rear door, left).

Wiring harness plug X13 (rear door, left) disconnected.

Interruption in rear door wiring harness, left, between wiring harness plug X13 and loudspeaker, rear door, left.

Wiring harness plug at loudspeaker, rear door, left, disconnected.

Loudspeaker, rear door, left, defective.

 

9

Ohmmeter, range 200 W

 

Door loudspeakers and their leads (rear door, right)

 

Ter. 9

 

Ter. 13

 

·   Measurements in sound processor wiring harness plug

 

3,5 - 4,5 W

 

 

 

Possible faults:

(If nominal value is not attained)

 

Interruption in radio wiring harness, rear, between sound processor wiring harness plug and wiring harness plug X7.

Wiring harness plug X7 (instrument panel & radio, rear) disconnected.

Interruption in instrument panel wiring harness between wiring harness plug X7 und wiring harness plug X1.

Wiring harness plug X1 (instrument panel & body) disconnected.

Interruption in body wiring harness between wiring harness plug X1 and wiring harness plug X14 (rear door, right).

Wiring harness plug X14 (rear door, right) disconnected.

Interruption in rear door wiring harness, right, between wiring harness plug X14 and loudspeaker, rear door, right.

Wiring harness plug at loudspeaker, rear door, right, disconnected.

Loudspeaker, rear door, right, defective.

 

 

 

Time Allowance

 

R 2024 10                 Sound Processor (Radio Amplifier) - Replace                       .2 hrs

TC: 27, 29, 54, 86, 87

 

Add:

01        Check sound processor                                                         .2 hrs

 

 

Loudspeakers, Rear - Replace

TC: 27, 29, 86, 87

+: R + R hat shelf

 

R 2130 00                 Both bass loudspeakers                                                         .6 hrs

 

R 2131 00                 Right bass loudspeaker                                                          .5 hrs

 

R 2132 00                 Left bass loudspeaker                                                            .5 hrs

 

Add:

03        R + R electric sunscreen for rear screen                               .2 hrs

 

W 1000 00               Vehicle from Parking Place to Workshop and Back             .2 hrs

TC: 99

 

 

 

Technical Information > < Switch-on volume of radio too low