volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Renewing valve stem seals > < Checking valve guides
Renewing valve guides
Renewing valve guides
Special tools and workshop equipment required
   
t  Drift -3121-
  W00-0340
t  7 mm reamer -3120- and cutting fluid
Removing
–  Clean and check cylinder head. Cylinder heads in which the valve seats can no longer be reworked (observe minimum dimension → Chapter), or cylinder heads which have already been machined to the minimum dimension ( → Fig.), should not have the valve guides renewed.
–  Press out worn valve guides with drift -3121- from camshaft side (repair version with shoulder - from combustion chamber side).
Installing
–  Using drift -3121-, press in new, oil coated guides from camshaft side to shoulder in cold cylinder head .
  Note
When the shoulder on guide makes contact, the pressure must not exceed 10 kN (approx. 1.0 t) otherwise shoulder may break off.
–  Ream valve guide with 7 mm reamer -3120-. Use plenty of cutting fluid.
–  Reworking valve seats → Chapter.
  W00-0339

Renewing valve stem seals > < Checking valve guides