volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Final drive, differential, differential lock > < Adjusting output shaft
5-speed manual gearbox 02J
Dismantling and assembling reverse shaft
Dismantling and assembling reverse shaft
 
W35-0016

Special tools, workshop equipment, test and measuring appliances and auxiliary items required

  • ◆ VW 454 Press piece
  • ◆ VW 447 H Press plate
  • ◆ VW 411 Press tool
  • ◆ 12-551 Centring mandrel
  • ◆ VW 401 Thrust plate
  • ◆ VW 408 A Press tool
 
V35-1317

Note:

After dismantling, always renew needle roller bearing in clutch housing and reverse shaft support.

  • Clutch housing
  • Needle roller bearing
    • ◆ Pulling out => Fig.1
    • ◆ Pressing in => Fig.2
  • Reverse gear wheel
  • Circlip
    • ◆ Always renew after removing
 
V35-1317
  • Reverse sliding gear wheel
    • ◆ Before replacing remove circlip
    • ◆ Shoulder faces to reverse gear wheel
  • Reverse shaft
    • ◆ Removing
  • Needle roller bearing
    • ◆ Pressing out => Fig.3
    • ◆ Pressing in => Fig.4
  • Reverse shaft support
    • ◆ Removing and installing
      => Page 34-103
 
V35-1152

→ Fig.1     Pulling needle roller bearing out of clutch housing

A - Counter support, e.g. Kukko 22/1

B - Internal extractor 14.5 ... 18.5 mm, e.g. Kukko 21/2

Note:

The needle bearing is destroyed during removal and must be renewed.

 
V34-2366

→ Fig.2     Pressing needle roller bearing -A- into clutch housing

 
V35-1156

→ Fig.3     Pressing needle roller bearing out of the reverse shaft support

 
V35-1157

→ Fig.4     Pressing needle roller bearing into reverse shaft support

Final drive, differential, differential lock > < Adjusting output shaft