volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system, body side (Golf, Passat, Touran) > < Filling with coolant
Cooling system - fitting locations
Cooling system - fitting locations
→ Chapter „Assembly overview - parts of cooling system, body side (Golf, Passat, Touran)“
→ Chapter „Assembly overview - parts of cooling system, engine side (Golf, Passat, Touran)“
→ Chapter „Assembly overview - parts of cooling system, body side (Polo)“
→ Chapter „Assembly overview - parts of cooling system, engine side (Polo) “
→ Chapter „Removing and installing coolant temperature sender at radiator outlet -G83- (Polo)“
  WARNING
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines and electrical wiring so that they are in their original positions.
t  e.g. for fuel, hydraulics, activated charcoal filter system, coolant and refrigerant, brake fluid, vacuum.
t  Ensure that there is sufficient clearance to all moving or hot components.
  Note
t  When the engine is warm, the cooling system is under pressure. If necessary, release pressure before beginning repair work.
t  Hoses are secured with spring-type clips. In case of repair, only use spring-type clips.
t  Spring-type clip pliers -VAS 6362- or hose clip pliers -VAS 6340- are recommended for installation of spring-type clips.
t  When installing coolant hoses, route stress-free so that they do not come into contact with other components (observe markings on coolant connection and hose).
Test for leaks in cooling system using cooling system tester -V.A.G 1274/- and adapter for expansion tank -V.A.G 1274/8- and adapter for sealing cap -V.A.G 1274/9- → Chapter.
   
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Drip tray for workshop hoist -VAS 6208-
t  Spring-type clip pliers -VAS 6362-
t  Cooling system charge unit -VAS 6096-
t  Adapter for cooling system tester -V.A.G 1274/8-

Special tools and workshop equipment required
t  Hose clip pliers -VAS 6340-
   

Assembly overview - parts of cooling system, body side (Golf, Passat, Touran) > < Filling with coolant