Jetta Sedan V6-2.8L (BDF) (2003): Engine, Cooling and Exhaust

Also for this vehicle: Jetta GL L4-1.9L DSL Turbo (ALH) (2001), Jetta GL L4-2.0L (AVH) (2001), Jetta GL Wagon L4-1.9L DSL Turbo (ALH) (2002), Jetta GLS L4-1.8L Turbo (AWD) (2001), Jetta GLS L4-1.8L Turbo (AWP) (2002), Jetta GLS L4-1.9L DSL Turbo (ALH) (2001), Jetta GLS L4-2.0L (AVH) (2001), Jetta GLS V6-2.8L (AFP) (2002), Jetta GLS VR6 V6-2.8L (AFP) (2001), Jetta GLS Wagon L4-1.8L Turbo (AWP) (2002), Jetta GLS Wagon L4-2.0L (AZG) (2002), Jetta GLS Wagon V6-2.8L (AFP) (2001), Jetta GLX V6-2.8L (AFP) (2002), Jetta GLX Wagon V6-2.8L (AFP) (2001), Jetta III L4-1.9L DSL Turbo (AAZ) (1993), Jetta III L4-2.0L (ABA) (1995), Jetta III V6-2792cc 2.8L DOHC (1994), Jetta L4-1.8L Turbo (AWD) (2000), Jetta L4-1.8L Turbo (AWP) (2004), Jetta L4-1.9L DSL Turbo (AAZ) (1997), Jetta L4-1.9L DSL Turbo (AHU) (1999), Jetta L4-1.9L DSL Turbo (BEW) (2004), Jetta L4-1.9L DSL Turbo (BRM) (2006), Jetta L4-1588cc 1.6L DSL SOHC (1982), Jetta L4-1588cc 1.6L DSL SOHC (ME) (1989), Jetta L4-1588cc 1.6L DSL SOHC Turbo (1985), Jetta L4-1715cc 1.7L SOHC (1983), Jetta L4-1781cc 1.8L DOHC (1988), Jetta L4-1781cc 1.8L SOHC (1987), Jetta L4-1781cc 1.8L SOHC (ACC) Can (1995), Jetta L4-1781cc 1.8L SOHC (RV, PF) (1989), Jetta L4-2.0L (ABA) (1996), Jetta L4-2.0L (AEG) (2000), Jetta L4-2.0L (AZG) (2004), Jetta L4-2.0L (BEV) (2004), Jetta L5-2.5L (BGP) (2006), Jetta L5-2.5L (CBTA) (2008), Jetta Sedan (162) L4-2.0L Turbo (CBPA) (2011), Jetta Sedan (162) L5-2.5L (CBUA) (2011), Jetta Sedan L4-1.8L Turbo (AWP) (2003), Jetta Sedan L4-1.9L DSL Turbo (BEW) (2005), Jetta Sedan L4-2.0L (AVH) (2003), Jetta Sedan L4-2.0L (BBW) (2005), Jetta Sedan L5-2.5L (BGP) (2005), Jetta Sedan L5-2.5L (CBTA) (2009), Jetta SportWagen (AJ5) L4-2.0L DSL Turbo (CJAA) (2011), Jetta SportWagen (AJ5) L5-2.5L (CBUA) (2011), Jetta SportWagen L4-2.0L DSL Turbo (CBEA) (2009), Jetta SportWagen L4-2.0L DSL Turbo (CJAA) (2010), Jetta SportWagen L4-2.0L Turbo (CCTA) (2009), Jetta SportWagen L5-2.5L (CBUA) (2009), Jetta V6-2.8L (AFP) (1999), Jetta V6-2.8L (BDF) (2002), Jetta Wagon L4-1.8L Turbo (AWP) (2005), Jetta Wagon L4-1.9L DSL Turbo (ALH) (2003), Jetta Wagon L4-2.0L (BEV) (2005).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine190 pages
  - Actuators and Solenoids - Engine › Variable Valve Timing Actuator › Component Information4 pages
    Technical Service Bulletins › Engine - Rattling Noise On Start Up (Normal Condition)
    Testing and Inspection › Not Available For Manufacturer's Scan Tool2 3
  - Compression Check › System Information › Specifications2 3
  - Camshaft, Lifters and Push Rods29 pages
    Camshaft Bearing › Component Information › Specifications
    Camshaft Gear/Sprocket › Component Information8 pages
    Specifications2 3
    Tools and Equipment › Puller - AST Tool # T 400012 3 4 5
    Camshaft, Engine › Component Information16 pages
    Adjustments2 3 4 5 6 7 8 9 10
    Tools and Equipment › Camshaft Seal Extractor - AST Tool # 32402 3 4 5 6
    Variable Valve Timing Actuator › Component Information4 pages
    Technical Service Bulletins › Engine - Rattling Noise On Start Up (Normal Condition)
    Testing and Inspection › Not Available For Manufacturer's Scan Tool2 3
  - Cylinder Block Assembly25 pages
    Connecting Rod Bearing › Component Information › Specifications
    Connecting Rod, Engine › Component Information › Specifications2 3 4 5
    Crankshaft Main Bearing › Component Information › Specifications
    Crankshaft, Engine › Component Information10 pages
    Specifications2 3
    Tools and Equipment › Locking Pin - AST Tool # 32422 3 4 5 6 7
    Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
    Piston, Engine › Component Information › Specifications2 3 4 5 6
    Piston Ring, Engine › Component Information › Specifications
  - Cylinder Head Assembly13 pages
    Valve Clearance › System Information › Specifications2
    Fuel Pressure Release › System Information › Service Precautions
    Valve Cover › Component Information › Service and Repair2 3 4
    Valve Guide › Component Information › Testing and Inspection
    Valve Seat › Component Information › Service and Repair2
    Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 20362 3
  - Drive Belts, Mounts, Brackets and Accessories › Drive Belt › Component Information5 pages
    Diagrams2
    Service and Repair › Ribbed Belt, Removing and Installing2 3
  - Engine Lubrication36 pages
    Engine Oil Pressure › Component Information › Specifications2 3
    Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
    Engine Oil › Component Information21 pages
    Technical Service Bulletins › Engine - Measurement Of Oil Consumption2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
    Specifications › Capacity Specifications2
    Oil Filter Housing › Component Information › Service and Repair
    Oil Pan, Engine › Component Information › Specifications2 3 4
    Oil Pressure Sender › Component Information › Testing and Inspection2
    Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2 3
  - Intake Manifold › Component Information › Service and Repair2
  - Seals and Gaskets, Engine13 pages
    Cylinder Head Gasket › Component Information › Service and Repair2 3 4 5 6 7
    Front Crankshaft Seal › Component Information › Service and Repair2 3
    Valve Guide Seal › Component Information › Service and Repair2 3
  - Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Testing and Inspection2
  - Timing Components25 pages
    Camshaft Gear/Sprocket › Component Information8 pages
    Specifications2 3
    Tools and Equipment › Puller - AST Tool # T 400012 3 4 5
    Timing Belt › Component Information › Tools and Equipment2 3
    Timing Chain › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Timing Chain: › 1507-03 › Jan › 07 › Engine - MIL ON/DTC's P1347/17755 & P1340/177482 3
    All Technical Service Bulletins for Timing Chain: › 1507-03 › Jan › 07 › Engine - MIL ON/DTC's P1347/17755 & P1340/177482 3
    Timing Chain Tensioner › Component Information › Technical Service Bulletins › Engine - Rattling Noise On Start Up (Normal Condition)
    Timing Cover › Component Information › Specifications2 3
    Variable Valve Timing › Variable Valve Timing Actuator › Component Information4 pages
    Technical Service Bulletins › Engine - Rattling Noise On Start Up (Normal Condition)
    Testing and Inspection › Not Available For Manufacturer's Scan Tool2 3
  - Tune-up and Engine Performance Checks28 pages
    Fuel Pressure › System Information8 pages
    Specifications
    System Diagnosis › Fuel Delivery, Checking2 3 4 5 6 7
    Idle Speed › System Information5 pages
    Specifications
    System Diagnosis › With Manufacturer's Scan Tool2 3 4
    Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair2
    Fuel Filter › Fuel Pressure Release › System Information › Service Precautions
    Ignition Timing › System Information › Specifications
    Spark Plug › Component Information6 pages
    Specifications2 3 4
    Tools and Equipment › Spark Plug Pliers - AST Tool # H 18492
    Compression Check › System Information › Specifications2 3
    Valve Clearance › System Information › Specifications2
  - Water Pump › Component Information › Specifications2 3 4 5
- Cooling System111 pages
  - After-Run Coolant Pump › Component Information › Locations2 3
  - Coolant › Component Information4 pages
    Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
    Specifications › Capacity Specifications2
  - Coolant Line/Hose › Component Information › Diagrams
  - Radiator Cooling Fan25 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information7 pages
    Locations › A/C Pressure Switch F1292
    Description and Operation › A/C Pressure Switch F1292
    Testing and Inspection › A/C Pressure Switch F1292 3
    Radiator Cooling Fan Control Module › Component Information14 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13
    Radiator Cooling Fan Motor › Component Information › Diagrams
    Radiator Cooling Fan Motor Relay › Component Information › Locations
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Locations
    Fan Clutch › Component Information › Tools and Equipment
  - Engine - Coolant Temperature Sensor/Switch19 pages
    Coolant Temperature Sensor/Switch (For Computer) › Component Information18 pages
    Technical Service Bulletins › Engine Coolant Temperature (ECT) Sensor - Checking2 3 4 5 6 7 8
    Testing and Inspection › With Manufacturer's Scan Tool2 3 4 5 6 7 8 9 10
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Locations
  - Heater Core › Component Information › Service and Repair2
  - Radiator › Component Information › Service and Repair › Radiator and Coolant Fan, Removing and Installing2 3 4
  - Relays and Modules - Cooling System15 pages
    Radiator Cooling Fan Control Module › Component Information14 pages
    Locations
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13
    Radiator Cooling Fan Motor Relay › Component Information › Locations
  - Sensors and Switches - Cooling System26 pages
    A/C Pressure Sensor/Switch - Cooling Fan › Component Information7 pages
    Locations › A/C Pressure Switch F1292
    Description and Operation › A/C Pressure Switch F1292
    Testing and Inspection › A/C Pressure Switch F1292 3
    Engine - Coolant Temperature Sensor/Switch19 pages
    Coolant Temperature Sensor/Switch (For Computer) › Component Information18 pages
    Technical Service Bulletins › Engine Coolant Temperature (ECT) Sensor - Checking2 3 4 5 6 7 8
    Testing and Inspection › With Manufacturer's Scan Tool2 3 4 5 6 7 8 9 10
    Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Locations
  - Thermostat, Engine Cooling › Component Information › Specifications2 3 4
  - Thermostat Housing, Engine Cooling › Component Information › Locations2 3
  - Water Pump › Component Information › Specifications2 3 4 5
- Exhaust System22 pages
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections