Jetta SportWagen L4-2.0L Turbo (CCTA) (2009): Engine, Cooling and Exhaust

Also for this vehicle: Jetta GL L4-1.9L DSL Turbo (ALH) (2001), Jetta GL L4-2.0L (AVH) (2001), Jetta GL Wagon L4-1.9L DSL Turbo (ALH) (2002), Jetta GLS L4-1.8L Turbo (AWD) (2001), Jetta GLS L4-1.8L Turbo (AWP) (2002), Jetta GLS L4-1.9L DSL Turbo (ALH) (2001), Jetta GLS L4-2.0L (AVH) (2001), Jetta GLS V6-2.8L (AFP) (2002), Jetta GLS VR6 V6-2.8L (AFP) (2001), Jetta GLS Wagon L4-1.8L Turbo (AWP) (2002), Jetta GLS Wagon L4-2.0L (AZG) (2002), Jetta GLS Wagon V6-2.8L (AFP) (2001), Jetta GLX V6-2.8L (AFP) (2002), Jetta GLX Wagon V6-2.8L (AFP) (2001), Jetta III L4-1.9L DSL Turbo (AAZ) (1993), Jetta III L4-2.0L (ABA) (1995), Jetta III V6-2792cc 2.8L DOHC (1994), Jetta L4-1.8L Turbo (AWD) (2000), Jetta L4-1.8L Turbo (AWP) (2004), Jetta L4-1.9L DSL Turbo (AAZ) (1997), Jetta L4-1.9L DSL Turbo (AHU) (1999), Jetta L4-1.9L DSL Turbo (BEW) (2004), Jetta L4-1.9L DSL Turbo (BRM) (2006), Jetta L4-1588cc 1.6L DSL SOHC (1982), Jetta L4-1588cc 1.6L DSL SOHC (ME) (1989), Jetta L4-1588cc 1.6L DSL SOHC Turbo (1985), Jetta L4-1715cc 1.7L SOHC (1983), Jetta L4-1781cc 1.8L DOHC (1988), Jetta L4-1781cc 1.8L SOHC (1987), Jetta L4-1781cc 1.8L SOHC (ACC) Can (1995), Jetta L4-1781cc 1.8L SOHC (RV, PF) (1989), Jetta L4-2.0L (ABA) (1996), Jetta L4-2.0L (AEG) (2000), Jetta L4-2.0L (AZG) (2004), Jetta L4-2.0L (BEV) (2004), Jetta L5-2.5L (BGP) (2006), Jetta L5-2.5L (CBTA) (2008), Jetta Sedan (162) L4-2.0L Turbo (CBPA) (2011), Jetta Sedan (162) L5-2.5L (CBUA) (2011), Jetta Sedan L4-1.8L Turbo (AWP) (2003), Jetta Sedan L4-1.9L DSL Turbo (BEW) (2005), Jetta Sedan L4-2.0L (AVH) (2003), Jetta Sedan L4-2.0L (BBW) (2005), Jetta Sedan L5-2.5L (BGP) (2005), Jetta Sedan L5-2.5L (CBTA) (2009), Jetta Sedan V6-2.8L (BDF) (2003), Jetta SportWagen (AJ5) L4-2.0L DSL Turbo (CJAA) (2011), Jetta SportWagen (AJ5) L5-2.5L (CBUA) (2011), Jetta SportWagen L4-2.0L DSL Turbo (CBEA) (2009), Jetta SportWagen L4-2.0L DSL Turbo (CJAA) (2010), Jetta SportWagen L5-2.5L (CBUA) (2009), Jetta V6-2.8L (AFP) (1999), Jetta V6-2.8L (BDF) (2002), Jetta Wagon L4-1.8L Turbo (AWP) (2005), Jetta Wagon L4-1.9L DSL Turbo (ALH) (2003), Jetta Wagon L4-2.0L (BEV) (2005).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine273 pages

     • Actuators and Solenoids - Engine › Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Compression Check › System Information › Specifications2
     • Camshaft, Lifters and Push Rods16 pages

       • Camshaft Bearing › Component Information › Specifications
       • Camshaft, Engine › Component Information › Testing and Inspection234567891011
       • Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Cylinder Block Assembly49 pages

       • Balance Shaft › Component Information › Service and Repair › Balance Shaft, Exhaust Side2345
       • Balance Shaft Chain › Component Information › Service and Repair › Balance Shaft Timing Chain2345678
       • Connecting Rod, Engine › Component Information5 pages

         • Specifications
         • Service and Repair › Procedures234
       • Crankshaft Gear/Sprocket › Component Information › Service and Repair
       • Crankshaft Main Bearing › Component Information5 pages

         • Specifications
         • Service and Repair › Bearing Shell Installed Position234
       • Crankshaft, Engine › Component Information14 pages

         • Specifications
         • Testing and Inspection › Crankshaft, Checking Axial Play2
         • Service and Repair › Crankshaft Assembly Overview2345
         • Tools and Equipment › Crank Sprocket Lock - AST Tool # 309923456
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications23
       • Piston, Engine › Component Information › Specifications2345
       • Piston Ring, Engine › Component Information3 pages

         • Specifications
         • Testing and Inspection › Piston Ring Gap, Checking2
     • Cylinder Head Assembly6 pages

       • Fuel Pressure Release › System Information › Service and Repair
       • Valve Guide › Component Information › Testing and Inspection
       • Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 203623
       • Valve, Intake/Exhaust › Component Information › Specifications
     • Drive Belts, Mounts, Brackets and Accessories36 pages

       • Drive Belt › Component Information24 pages

         • Testing and Inspection
         • Service and Repair › Ribbed Belt23456789101112131415161718192021
         • Tools and Equipment › VW Tensioner Release Tool - AST Tool # 32992
       • Drive Belt Tensioner › Component Information › Service and Repair234
       • Engine Accessory Bracket › Component Information › Specifications234
       • Engine Mount › Component Information › Adjustments234
     • Engine Lubrication53 pages

       • Engine Oil Pressure › Component Information › Specifications23
       • Engine Oil › Component Information21 pages

         • Technical Service Bulletins › Engine - Measurement Of Oil Consumption2345678910111213141516171819
         • Specifications › Capacity Specifications2
       • Oil Cooler, Engine › Component Information › Service and Repair › Oil Filter, Cooler and Pressure Switch Assembly Overview234
       • Oil Filter, Engine › Component Information › Service and Repair2
       • Oil Line, Turbocharger › Component Information › Service and Repair2
       • Oil Pan, Engine › Component Information14 pages

         • Specifications
         • Service and Repair › Oil Pan and Pump Assembly Overview2345678910111213
       • Oil Pressure Sender › Component Information › Testing and Inspection234
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications23
     • Intake Manifold › Component Information15 pages

       • Testing and Inspection23
       • Service and Repair › Intake Manifold Assembly Overview23456789101112
     • Seals and Gaskets, Engine16 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair › Sealing Flange234567
       • Front Crankshaft Seal › Component Information › Service and Repair2
       • Valve Guide Seal › Component Information › Service and Repair234567
     • Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Testing and Inspection234
     • Timing Components44 pages

       • Balance Shaft › Component Information › Service and Repair › Balance Shaft, Exhaust Side2345
       • Balance Shaft Chain › Component Information › Service and Repair › Balance Shaft Timing Chain2345678
       • Crankshaft Gear/Sprocket › Component Information › Service and Repair
       • Timing Belt › Component Information › Tools and Equipment › Spanner Wrench - AST Tool # H 2587234
       • Timing Chain › Component Information › Service and Repair › Camshaft Timing Chain Assembly Overview2345678
       • Timing Cover › Component Information14 pages

         • Specifications
         • Service and Repair › Timing Chain Covers Assembly Overview2345678910111213
       • Variable Valve Timing › Variable Valve Timing Actuator › Component Information › Testing and Inspection234
     • Tune-up and Engine Performance Checks15 pages

       • Fuel Pressure › System Information › System Diagnosis › Fuel Pressure Test23456
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair2
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications
       • Spark Plug › Component Information › Specifications2
       • Compression Check › System Information › Specifications2
     • Water Pump › Component Information13 pages

       • Specifications
       • Service and Repair › Coolant Pump23456789101112
   • Cooling System71 pages

     • After-Run Coolant Pump › Component Information › Service and Repair › After Run Coolant Pump23
     • Coolant › Component Information4 pages

       • Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
       • Specifications › Capacity Specifications2
     • Coolant Line/Hose › Component Information › Service and Repair › Coolant Pipes Assembly Overview2345678
     • Radiator Cooling Fan › Fan Clutch › Component Information › Tools and Equipment
     • Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Testing and Inspection234567
     • Fan Shroud › Component Information › Service and Repair › Fan Shroud23456
     • Heater Core › Component Information › Service and Repair23456
     • Radiator › Component Information › Service and Repair › Radiator234
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch › Coolant Temperature Sensor/Switch (For Computer) › Component Information › Testing and Inspection234567
     • Thermostat, Engine Cooling › Component Information › Service and Repair › Coolant Pump and Thermostat Assembly Overview2345678
     • Turbocharger Coolant Line › Component Information › Service and Repair › Turbocharger Coolant Supply, Oil Supply and Oil Return Lines Assembly Overview234
     • Water Pump › Component Information13 pages

       • Specifications
       • Service and Repair › Coolant Pump23456789101112
   • Exhaust System25 pages

     • Catalytic Converter › Component Information › Testing and Inspection2345
     • Exhaust Manifold › Component Information › Service and Repair › Turbocharger23456789101112
     • Exhaust Pipe › Component Information › Service and Repair234
     • Heat Shield, Exhaust › Component Information › Technical Service Bulletins › Exhaust System - Heat Shield Replacement Guidelines2
     • Muffler › Component Information › Service and Repair2
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
16. 16Lighting and HornsLighting and Horns: Sections
17. 17Windows and GlassWindows and Glass: Sections
18. 18Wiper and Washer SystemsWiper and Washer Systems: Sections